Method and apparatus for introducing fluids into a hydrocracking reactor
The invention provides a method and apparatus for introducing a high-density hydrocarbon liquid into a hydrocracking reactor. The method comprises atomizing the high-density hydrocarbon liquid and injecting the atomized liquid into the hydrocracking reactor. The method may also comprise mixing hydrogen with the high-density hydrocarbon liquid prior to atomizing the high-density hydrocarbon liquid. The apparatus comprises an injection valve for introducing a high-density hydrocarbon liquid into a hydrocracking reactor comprises an atomizer coupled to receive the high-density hydrocarbon liquid. The atomizer comprises a nozzle configured to atomize the high-density hydrocarbon liquid and inject the high-density hydrocarbon liquid into the hydrocracking reactor. The injection valve may also comprise a mixer coupled to receive hydrogen and the high-density hydrocarbon liquid. The mixer may be configured to mix the hydrogen and high-density hydrocarbon liquid and deliver the mixture to the atomizer.
1. A method for introducing a high-density hydrocarbon liquid into a hydrocracking reactor, the method comprising:
atomizing the high-density hydrocarbon liquid; and,
injecting the atomized liquid into the hydrocracking reactor,
mixing hydrogen with the high-density hydrocarbon liquid to prior to atomizing the high-density hydrocarbon liquid wherein mixing hydrogen with the high-density hydrocarbon liquid comprises providing a swirl device and providing the hydrogen and high-density hydrocarbon into the swirl device causing each of the hydrogen and high-density hydrocarbon to undergo a swirling motion prior to mixing the hydrogen and high-density hydrocarbon.
2. A method according to claim 1 further comprising:
regulating a pressure in the hydrocracking reactor by controlling a rate at which the high-density hydrocarbon liquid is injected into the hydrocracking reactor.
3. A method according to claim 2 wherein regulating the pressure in the hydrocracking reactor comprises:
providing a piston coupled to a valve configured to control the rate at which the high-density hydrocarbon liquid is injected into the hydrocracking reactor; and,
delivering a portion of a fluid mixture in the hydrocracking reactor to a chamber adjacent to the piston such that an increase in the pressure of the fluid mixture produces a force on the piston which causes the valve to reduce the rate at which the high-density hydrocarbon liquid is introduced into the hydrocracking reactor.
4. A method according to claim 1 further comprising a step for maintaining a relatively constant ratio of high-density hydrocarbon liquid to hydrogen in a fluid stream provided to the reactor in the event of a problem with a supply of high-density hydrocarbon liquid or hydrogen.