Battery pack
An electrical combination including a driver drill capable of producing an average current draw of approximately 20-amps, a circular saw capable of producing an average current draw of approximately 20-amps, and a power tool battery pack operable to supply power to the driver drill and to the circular saw, the battery pack including a plurality of battery cells, the plurality of battery cells each having a lithium-based chemistry.
1. A battery pack configured to be interfaced with an electrical device, comprising:
a battery pack housing;
at least three terminals including a positive terminal, a negative terminal, and a sense terminal, the at least three terminals configured to be interfaced with corresponding terminals of the electrical device;
a plurality of rechargeable battery cells arranged within and supported by the housing, each of the battery cells having a respective state of charge, power being transferable between the battery cells and the electrical device;
a balancing circuit configured to detect a charge imbalance among the battery cells based on a plurality of voltages of the plurality of rechargeable battery cells detected at substantially the same time; and
a control circuit configured to initiate a controlled discharging process to discharge at least one of the battery cells whose present state of charge is high relative to a present state of charge of another of the battery cells, the control circuit including a microprocessor.
2. The battery pack of claim 1 , wherein the electrical device is a power tool.
3. The battery pack of claim 1 , wherein the microprocessor is configured to detect voltages of the battery cells throughout the controlled discharging process.
4. The battery pack of claim 1 , wherein the microprocessor is configured to end the controlled discharging process when a present state of charge of the at least one of the battery cells is approximately equal to a present state of charge of the other of the battery cells.
5. The battery pack of claim 1 , wherein the balancing circuit includes a plurality of resistors or a plurality of transistors.
6. The battery pack of claim 1 , wherein the control circuit is further configured to identify a battery cell among the plurality of battery cells that is imbalanced.
7. The battery pack of claim 6 , wherein the identified battery cell is a low voltage cell.
8. The battery pack of claim 1 , wherein the battery pack is configured to balance the battery cells when the battery pack is in a discharging operation.
9. The battery pack of claim 1 , wherein the microprocessor is configured to disable the battery pack via a switch when a balanced ratio between the battery cells falls outside a predetermined range.
10. The battery pack of claim 9 , wherein the microprocessor is configured to interrupt operation of the battery pack when the balanced ratio between the battery cells falls outside the predetermined range.