IP Library › Granted Patent US 8,158,226
Granted Patent B2
US 8,158,226 · App. 11/909,562 · Granted Apr 17, 2012

Paper container

Assignee: Kuraray Co., Ltd.
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Quick Facts
Patent No.
US 8,158,226
App. No.
11/909,562
Granted
Apr 17, 2012
Kind
B2
Abstract

Provided is a paper container having a window and being formed of a laminate that includes at least a paper layer and a gas barrier laminate, the paper layer having a cutout part for the window, the cutout part being covered with the gas barrier laminate, and the gas barrier laminate including a substrate and a gas barrier layer laminated on at least one surface of the substrate, wherein the gas barrier layer is formed of a composition containing a polymer having at least one functional group selected from a carboxyl group and a carboxylic anhydride group, and wherein —COO— groups contained in the at least one functional group are neutralized at least partly with a metal ion having a valence of two or more.

Claims (47)

1. A paper container having a window and being formed of a laminate that comprises at least a paper layer, a gas barrier laminate, and a polypropylene layer,

the paper layer having a cutout part for the window,

the cutout part being hollow and covered on an inner side and/or an outer side with the gas barrier laminate, and

the gas barrier laminate comprising a substrate and a gas barrier layer laminated on at least one surface of the substrate,

wherein the gas barrier layer is formed of a composition comprising:

a polymer having at least one functional group selected from a carboxyl group and a carboxylic anhydride group, wherein at least 40 mol % of a —COO— group contained in the at least one functional group has been neutralized with a metal ion having a valence of two or more; and

a hydrolysis condensation product of at least one compound (L) containing a metal atom to which at least one characteristic group selected from a halogen atom and an alkoxy group has been bonded, wherein the compound (L) comprises:

at least one compound (A) represented by the following Chemical Formula (I):

M 1 (OR 1 ) n X 1 k Z m−n−k   (I),

where M 1 represents Si, Al, Ti, Zr, Cu, Ca, Sr, Ba, Zn, B, Ga, Y, Ge, Pb, P, Sb, V, Ta, W, La, or Nd, R 1 represents an alkyl group, X 1 represents a halogen atom, Z represents an alkyl group having a substituted functional group reactive with a carboxyl group, m is equal to a valence of M 1 , n is an integer of 0 to (m−1), k is an integer of 0 to (m−1), and 1<n+k<(m−1); and

at least one compound (B) represented by the following Chemical Formula (II):

M 2 (OR 2 ) q R 3 p−q−r X 2 r   (II)

where M 2 represents Si, Al, Ti, Zr, Cu, Ca, Sr, Ba, Zn, B, Ga, Y, Ge, Pb, P, Sb, V, Ta, W, La, or Nd, R 2 represents an alkyl group, R 3 represents an alkyl group, an aralkyl group, an aryl group, or an alkenyl group, X 2 represents a halogen atom, p is equal to a valence of M 2 , q is an integer of 0 to p, r is an integer of 0 to p, and 1<q+r<p, and

wherein a molar ratio of the compound (A) / the compound (B) is from 0.5/99.5 to 40/60.

2. The paper container according to claim 1 , wherein in Chemical Formula (I), the substituted functional group reactive with a carboxyl group is at least one functional group selected from the group consisting of an epoxy group, an amino group, a halogen group, a mercapto group, an isocyanate group, a ureide group, and a hydroxyl group.

3. The paper container according to claim 1 , wherein the polymer is at least one polymer selected from a polyacrylic acid and a polymethacrylic acid.

4. The paper container according to claim 1 , wherein the metal ion is at least one ion selected from the group consisting of a calcium ion, a magnesium ion, a barium ion, and a zinc ion.

5. The paper container according to claim 1 , wherein the gas barrier laminate further comprises a layer formed of an inorganic material obtained by a vapor deposition method, between the substrate and the layer laminated on at least one surface of the substrate.

6. The paper container according to claim 1 , wherein a part other than the cutout part of the paper layer consists essentially of a paper layer, a gas barrier laminate and at least one polyolefin layer.

7. The paper container according to claim 1 , the cutout part being hollow, uncovered on the outer side, and covered on the inner side with the gas barrier laminate.

8. The paper container according to claim 1 , the cutout part being hollow, uncovered on the inner side, and covered on the outer side with the gas barrier laminate.

9. The paper container according to claim 1 , the cutout part being hollow and covered on the inner side and the outer side with the gas barrier laminate.

10. A retort paper container comprising a paper layer, a heat-resistant polyolefin layer, and a gas barrier laminate,

wherein the heat-resistant polyolefin layer is non-stretched and arranged as an innermost layer,

wherein the gas barrier laminate comprises a substrate and a gas barrier layer laminated on at least one surface of the substrate,

wherein the gas barrier layer is formed of a composition comprising:

a polymer having at least one functional group selected from a carboxyl group and a carboxylic anhydride group, wherein at least 40 mol % of a —COO— group contained in the at least one functional group has been neutralized with a metal ion having a valence of two or more; and

a hydrolysis condensation product of at least one compound (L) containing a metal atom to which at least one characteristic group selected from a halogen atom and an alkoxy group has been bonded, wherein the compound (L) comprises:

at least one compound (A) represented by the following Chemical Formula (I):

M 1 (OR 1 ) n X 1 k Z m−n−k   (I),

where M 1 represents Si, Al, Ti, Zr, Cu, Ca, Sr, Ba, Zn, B, Ga, Y, Ge, Pb, P, Sb, V, Ta, W, La, or Nd, R 1 represents an alkyl group, X 1 represents a halogen atom, Z represents an alkyl group having a substituted functional group reactive with a carboxyl group, m is equal to a valence of M 1 , n is an integer of 0 to (m−1), k is an integer of 0 to (m−1), and 1<n+k<(m−1); and

at least one compound (B) represented by the following Chemical Formula (II):

M 2 (OR 2 ) q R 3 p−q−r X 2 r   (II)

where M 2 represents Si, Al, Ti, Zr, Cu, Ca, Sr, Ba, Zn, B, Ga, Y, Ge, Pb, P, Sb, V, Ta, W, La, or Nd, R 2 represents an alkyl group, R 3 represents an alkyl group, an aralkyl group, an aryl group, or an alkenyl group, X 2 represents a halogen atom, p is equal to a valence of M 2 , q is an integer of 0 to p, r is an integer of 0 to p, and 1<q+r<p,

wherein a molar ratio of the compound (A)/the compound (B) is from 0.5/99.5 to 40/60, and

wherein the retort paper container has an oxygen transmission rate of 3.2 cc/m 2 ·day·atm or less after a retort process.

11. The retort paper container according to claim 10 , wherein in Chemical Formula (I), the functional group reactive with a carboxyl group is at least one functional group selected from the group consisting of an epoxy group, an amino group, a halogen group, a mercapto group, an isocyanate group, a ureide group, and a hydroxyl group.

12. The retort paper container according to claim 10 , wherein the polymer is at least one polymer selected from a polyacrylic acid and a polymethacrylic acid.

13. The retort paper container according to claim 10 , wherein the metal ion is at least one ion selected from the group consisting of a calcium ion, a magnesium ion, a barium ion, and a zinc ion.

14. The retort paper container according to claim 10 , wherein the gas barrier laminate further comprises a layer formed of an inorganic material obtained by a vapor deposition method, between the substrate and the layer laminated on at least one surface of the substrate.

15. The retort paper container according to claim 10 , wherein the heat-resistant polyolefin layer is a polypropylene layer.

16. The retort paper container according to claim 10 , wherein the retort paper container has a cutout part for a window, the cutout part being hollow and covered on an inner side and/or an outer side with at least the gas barrier layer.

17. The retort paper container according to claim 10 , wherein the oxygen transmission rate is measured at 20° C. and 85% RH.

18. The retort paper container according to claim 10 , wherein the retort process is carried out at 120° C. for 30 minutes.

19. The retort paper container according to claim 16 , the cutout part being hollow, uncovered on the outer side, and covered on the inner side with the gas barrier laminate.

20. The retort paper container according to claim 16 , the cutout part being hollow, uncovered on the inner side, and covered on the outer side with the gas barrier laminate.

21. The retort paper container according to claim 16 , the cutout part being hollow and covered on the inner side and the outer side with the gas barrier laminate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 8, 2008
From: OSHITA, TATSUYA; UEHARA, GOKI; SHIBATA, MANABU
To: KURARAY CO., LTD.
Reel/Frame 021937/0694 →
Priority Claims (8)
JP 2005-087370 · Mar 25, 2005 · national
JP 2005-087371 · Mar 25, 2005 · national
JP 2005-096784 · Mar 30, 2005 · national
JP 2005-096786 · Mar 30, 2005 · national
JP 2005-101470 · Mar 31, 2005 · national
JP 2005-164318 · Jun 3, 2005 · national
JP 2005-164319 · Jun 3, 2005 · national
JP 2005-164320 · Jun 3, 2005 · national
Continuity (1)
Related Publication 20090297741A1 · Dec 3, 2009