Knotting system for a dough strand
The invention relates to a device and a method for the automated production of knotted dough products, in particular pretzels. Said device comprises: a shaping table ( 2 ) for horizontally supporting a U-shaped bent dough strand ( 46 ); a shaping tool ( 6 ) that can be activated to vertically support the U-shaped bent dough strand ( 46 ), the shaping table ( 2 ) and activated shaping tool ( 6 ) forming a common stop for the U-shaped bent strand ( 46 ); and a knotting head ( 9 ) for seizing the ends of the dough strand and for knotting said strand ( 46 ). According to the invention, the knotting head ( 9 ) can be displaced from a seizing position ( 48 ), in which the ends of the U-shaped bent dough strand ( 46 ) are seized, into an extension position ( 49 ), in which the dough strand is extended, then into a knotting position ( 51 ), in which the dough strand is knotted and finally into a placing position 52 , in which the ends of the dough strands are placed on the central part of the dough strand. In addition, the common shaping stop is configured to be stationary, in particular on the horizontal displacement plane.
1. Method for the mechanised manufacture of tied dough blanks composed of dough strands, in particular of pretzel blanks, wherein in a first step a dough strand ( 46 ) is received by the dough strand ends ( 46 a ) by a tying head ( 9 ) of a dough-tying device, which is in a gripping position ( 48 ), wherein in a second step the dough strand ( 46 ) is stretched in its longitudinal direction by a degree of stretch (d), the tying head ( 9 ) with the dough strand ends ( 46 a ) is moved from the gripping position ( 48 ) into a stretching position ( 49 ), and the dough strand intermediate section is held between the dough strand ends ( 46 a ) by means of a stationary stop ( 5 , 6 ), wherein in a third step the tying head ( 9 ) is moved into a tying position ( 51 ) or is rotated, the dough strand ( 46 ) being tied, and wherein in a fourth step the tying head ( 9 ) is moved into a depositing position ( 52 ) in which the dough strand ends are deposited on the rest of the dough strand, characterised in that:
in the second step a control which may be set by programme and/or circuit technology is used with an actuator ( 15 ) for the tying head ( 9 ), in the case of which control or actuator the degree of stretch (d) may be preset in a variable manner.
2. Method for the mechanised manufacture of tied dough blanks composed of dough strands, in particular of pretzel blanks, wherein in a first step a dough strand ( 46 ) is received by the dough strand ends ( 46 a ) by a tying head ( 9 ) of a dough tying device, which is in a gripping position ( 48 ), wherein in a second step the dough strand ( 46 ) is stretched in its longitudinal direction by a degree of stretch (d), the tying head ( 9 ) with the dough strand ends ( 46 a ) is moved from the gripping position ( 48 ) into a stretching position ( 49 ), and the dough strand intermediate section is held between the dough strand ends ( 46 a ) by means of a stationary stop ( 5 , 6 ), wherein in a third step the tying head ( 9 ) is moved into a tying position ( 51 ) and/or is rotated, the dough strand ( 46 ) being tied, and wherein in a fourth step the tying head ( 9 ) is moved into a depositing position ( 52 ) in which the dough strand ends are deposited on the rest of the dough strand, characterised in that:
by means of one or more sensors ( 38 , 39 ) the dough strand ends ( 46 a ) of the dough strands ( 46 ) are detected in a measuring position located upstream of the gripping position ( 48 ) viewed in the conveying direction ( 35 ), and thereupon the grasping of the dough strand ends by the tying head ( 9 ) is triggered.
3. Method according to claim 2 , characterised in that a tension generated during the second or stretching step is maintained in the dough strand ( 46 ) during the third or tying step wholly or in part.
4. Method according to claim 3 , characterised in that in order to maintain this tension in the third step, knot-tying guide means ( 10 , 11 ) are used, which form a guide passage.
5. Method according to claim 3 , characterised in that in the second or stretching step, the tying head ( 9 ) with the dough strand ends ( 46 a ) is removed ( 50 ) from the stop ( 5 , 6 ) in or according to a dough strand conveying direction ( 35 ).
6. Method according to claim 4 , characterised in that in the course of removal ( 50 ), a component of motion transverse to the dough strand conveying direction ( 35 ) is superimposed on the tying head ( 9 ).
7. Method according to claim 4 , characterised in that in the third step, in order to reach the tying position ( 51 ), the tying head ( 9 ) is moved ( 23 ) with the dough strand ends ( 46 a ) counter to the dough strand conveying direction ( 35 ).
8. Method according to claim 4 , characterised in that in the fourth step, in order to reach the depositing position ( 52 ), the tying head ( 9 ) with the dough strand ends ( 46 a ) is moved ( 53 ) counter to the dough strand conveying direction ( 35 ).
9. Method according to claim 8 , characterised in that in the course of reaching ( 53 ) the depositing position ( 52 ) a component of motion transverse to the dough strand conveying direction ( 35 ) is superimposed on the tying head ( 9 ) in order to approach the dough strand intermediate section between the dough strand ends ( 46 a ).
10. A method for the mechanised manufacture of tied dough blanks composed of dough strands, in particular of pretzel blanks, wherein in a first step a dough strand ( 46 ) is received by the dough strand ends ( 46 a ) by a tying head ( 9 ) of a dough-tying device, which is in a gripping position ( 48 ), wherein in a second step the dough strand ( 46 ) is stretched in its longitudinal direction by a degree of stretch (d), the tying head ( 9 ) with the dough strand ends ( 46 a ) is moved from the gripping position ( 48 ) into a stretching position ( 49 ), and the dough strand intermediate section is held between the dough strand ends ( 46 a ) by means of a stationary stop ( 5 , 6 ), wherein in a third step the tying head ( 9 ) is moved into a tying position ( 51 ) or is rotated, the dough strand ( 46 ) being tied, and wherein in a fourth step the tying head ( 9 ) is moved into a depositing position ( 52 ) in which the dough strand ends are deposited on the rest of the dough strand, characterised in that:
in the second step the motion of the tying head ( 9 ) from the gripping position ( 48 ) into a stretching position ( 49 ) is obliquely upwardly as a result of simultaneous vertical and horizontal movement away from the stationary stop and in a conveying direction for stretching the dough strand before tying.
11. A method in accordance with claim 10 wherein, in the second step, a control which may be set by programme and/or circuit technology is used with an actuator ( 15 ) for the tying head ( 9 ), in the case of which control or actuator the degree of stretch (d) may be preset in a variable manner.
12. A method in accordance with claim 10 wherein, by means of one or more sensors ( 38 , 39 ), the dough strand ends ( 46 a ) of the dough strands ( 46 ) are detected in a measuring position located upstream of the gripping position ( 48 ) viewed in the conveying direction ( 35 ), and thereupon the grasping of the dough strand ends by the tying head ( 9 ) is triggered.