IP Library › Granted Patent US 8,203,182
Granted Patent B2
US 8,203,182 · App. 12/529,640 · Granted Jun 19, 2012

FinFET with two independent gates and method for fabricating the same

Assignees: NXP B.V.; ST Microelectronics (Crolles 2) SAS
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Quick Facts
Patent No.
US 8,203,182
App. No.
12/529,640
Granted
Jun 19, 2012
Kind
B2
Abstract

A FinFET ( 100 ) comprises a fin-shaped layer-section ( 116 ) of a single-crystalline active semiconductor layer ( 104 ) extending on an insulating substrate layer ( 106 ) along a longitudinal fin direction between, a source layer-section ( 122 ), and a drain layer-section ( 124 ) of the single-crystalline active semiconductor layer ( 104 ). Furthermore, two separate gate-electrode layers ( 138.1, 138.2 ) are provided, which do not form sections of the single-crystalline active semiconductor layer, each of the gate-electrode layers facing one of the opposite side faces of the fin-shaped layer-section ( 116 ). Each gate-electrode layer is connected with a respective separate gate contact ( 154, 156 ). The gate-electrode layers, as seen in a cross-sectional view of a plane that is perpendicular to the longitudinal fin-direction, are arranged on the substrate layer ( 106 ) between the respective side face of the fin-shaped layer section and a respective contact-post layer section ( 118, 120 ) of the single-crystalline semiconductor layer ( 104 ).

Claims (37)

1. A Fin field effect transistor, FinFET, comprising

a fin-shaped layer-section of a single-crystalline active semiconductor layer extending on an insulating substrate layer along a longitudinal fin direction between a source layer-section and a drain layer-section of the single-crystalline active semiconductor layer,

gate insulation layers arranged on two opposite side faces of the fin-shaped layer-section, and

two separate gate-electrode layers, which do not form sections of the single-crystalline active semiconductor layer, each of the gate-electrode layers facing one of the opposite side faces of the fin-shaped layer-section, and each gate-electrode layer being connected with a respective separate gate contact, wherein each of the gate-electrode layers, as seen in a cross-sectional view of a plane that is perpendicular to the longitudinal fin-direction, is arranged on the substrate layer between the respective side face of the fin-shaped layer section and a respective contact-post layer section of the single-crystalline semiconductor layer;

wherein the gate contacts are arranged abutting a top face of the respective contact-post layer section of the single-crystalline active semiconductor layer and a side face of the respective gate-electrode layer.

2. The FinFET of claim 1 , wherein the gate contacts have the shape of an L turned upside down, the vertical bar of the L extending perpendicularly to the substrate layer from the contact-post layer section to increasing distances from the substrate layer, the horizontal bar of the L being arranged on the respective gate-electrode layer.

3. The FinFET of claim 1 , wherein the fin-shaped layer-section and the contact-post layer sections of the single-crystalline semiconductor layer on the substrate layer have an equal thickness (h).

4. The FinFET of claim 3 , wherein the source and drain layer sections and the fin-shaped layer-section of the single-crystalline semiconductor layer on the substrate layer have an equal thickness (h).

5. The FinFET of claim 1 , comprising a metal silicide layer between the contact-post layer sections of the active semiconductor layer and the gate contacts.

6. The FinFET of claim 1 , wherein a lateral distance (d) between the fin-shaped layer section and a respective contact-post layer section of the single-crystalline semiconductor layer is smaller than 2 times the thickness of the gate-electrode layer.

7. A FinFET arrangement containing a plurality of neighboring FinFETs according to claim 1 , wherein two neighboring FinFETs share one gate electrode layer, one contact-post layer section and one gate contact.

8. The FinFet arrangement of claim 6 , wherein the shared gate contact has a T-shape, and two wings of the horizontal T-bar of the gate contact are arranged on gate-electrode layers of the neighboring FinFETs, which share the gate contact.

9. A method for fabricating a Fin field effect transistor, FinFET, comprising the steps:

providing a substrate with a single-crystalline active semiconductor layer extending on an insulating substrate layer;

patterning the active semiconductor layer to form source and drain layer sections, a fin-shaped layer section extending along a longitudinal fin direction between the source layer-section and the drain layer-section, and two allocated contact-post layer sections at a distance (d) to two opposite side faces of the fin-shaped layer-section,

fabricating gate insulation layers on the two opposite side faces of the fin-shaped layer-section,

fabricating two gate-electrode layers on the substrate layer, each of the two gate-electrode layers facing one of the opposite side faces of the fin-shaped layer-section and filling the distance (d) between the fin-shaped layer section and the respective contact-post layer section, and,

fabricating separate gate contacts, each connecting with one respective gate electrode layer;

wherein before patterning the active semiconductor layer a step of depositing a hard mask is performed, which hard-mask is stable against a first etching agent that attacks the gate-electrode layers;

wherein the depositing the hard mask comprises depositing a first hard-mask layer on the active semiconductor layer and a second hard-mask layer on the first hard-mask layer, wherein the first and second hard-mask layers are mutually stable against etching agents that attack the respective other hard-mask layer; and

comprising the steps:

selectively removing the second hard mask layer from the source and drain layer sections after patterning the gate-electrode material layer;

selectively removing the first hard mask layer from the source and drain layer sections;

forming a metal silicide on a surface of the source, drain and gate-electrode layer sections of the active semiconductor layer, and on a surface of portions of the fin-shaped layer-section outside the channel regions;

removing the second and first hard-mask sections from the contact-post layer sections of the active semiconductor layer;

conformally depositing a dielectric layer;

fabricating openings in the dielectric layer that reach to the surface of the contact-post layer sections;

fabricating contacts in the openings, wherein the contacts abut the surface of the respective contact-post layer section and a side face of the respective gate-electrode layers.

10. The method of claim 9 , wherein fabricating the gate-electrode layers comprises

conformally depositing a contiguous gate-electrode-material layer on the patterned active semiconductor layer;

patterning the gate-electrode-material layer to cover only a strip extending in one lateral direction from the first contact-post layer section to the second contact-post layer section, and in a second lateral direction, which corresponds to the longitudinal direction of the fin-shaped layer section, over desired channel regions of the fin-shaped layer section between the source and drain layer sections,

etching the gate-electrode material layer anisotropically until the reaching the second hard-mask layer, thus separating the gate-electrode material layer into the two gate-electrode layers.

11. The method of claim 9 , comprising the steps

removing the hard mask from the contact posts and from the source and drain layer sections after patterning the gate-electrode material layer;

fabricating a dielectric layer that covers the fin-shaped layer section;

selectively depositing semiconductor material on the contact posts and on the source and drain layer sections;

siliciding the semiconductor material.

Assignments (10)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 042985 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051029/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 039361 FRAME 0212. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051029/0387 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051030/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 042762 FRAME 0145. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051145/0184 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050745/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12681366 PREVIOUSLY RECORDED ON REEL 039361 FRAME 0212. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded May 9, 2017
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 042762/0145 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12681366 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded May 9, 2017
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 042985/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12092129 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Jul 14, 2016
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 039361/0212 →
SECURITY AGREEMENT SUPPLEMENT Recorded Mar 7, 2016
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 038017/0058 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2012
From: MULLER, MARKUS GERHARD ANDREAS; CORONEL, PHILIPPE
To: NXP B.V.; ST MICROELECTRONICS (CROLLES 2) SAS
Reel/Frame 028211/0172 →
Priority Claims (1)
EP 07290318 · Mar 14, 2007 · regional
Continuity (1)
Related Publication 20100102389A1 · Apr 29, 2010