IP Library Granted Patent US 8,206,457
Granted Patent B2
US 8,206,457 · App. 10/581,270 · Granted Jun 26, 2012

Prosthetic device for cartilage repair

Assignees: Dr. h. c. Roberts Mathys Stiftung; AO Research Institute
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Quick Facts
Patent No.
US 8,206,457
App. No.
10/581,270
Granted
Jun 26, 2012
Kind
B2
Abstract

A triphasic prosthetic device for repairing or replacing cartilage or cartilage-like tissue. The prosthetic device comprises a highly oriented hollow body component between a superficial random oriented polymer layer and a base component.

Claims (44)

1. A triphasic prosthetic device for repairing or replacing cartilage or cartilage like-tissue ( 1 ) comprising:

a polymeric hollow body component ( 3 ) with a number of highly oriented hollow bodies;

a base component ( 4 ) comprising a bone substitute material that is a synthetic ceramic to anchor said polymeric hollow body component ( 3 ) in or onto an osteochondral environment; and

at least one superficial layer comprising randomly oriented fibres ( 2 ) provided on said polymeric hollow body component ( 3 )

wherein more than 50% of said number of highly oriented hollow bodies of the polymeric hollow body component ( 3 ) are aligned essentially parallel to the insertion axis of the prosthetic device ( 1 ).

2. The device according to claim 1 , wherein more then 90% of said hollow bodies are aligned perpendicular to the plane of the articulating surface.

3. The device according to claim 1 , wherein an inner channel diameter of the hollow bodies of polymeric hollow body component ( 3 ) is in a range of 500 nm to 500 μm.

4. The device according to claim 3 , wherein the inner channels have a wall thickness ranging between 1 nm and 500 μm.

5. The device according to claim 4 , wherein the wall thickness is between 100 nm and 250 μm.

6. The device according to claim 3 , wherein said inner channel diameter is in a range of 5 μm to 150 μm.

7. The device according to claim 1 , wherein the polymeric hollow body component ( 3 ) is formed by an assembly of oriented tubes.

8. The device according to claim 7 , wherein a space between the assembled tubes is empty or filled with a substance selected from the group consisting of synthetic polymers, natural polymers, biologically engineered polymers, molecules thereof, biomacromolecules and any combination thereof.

9. The device according to claim 1 , wherein the hollow body component is a solid block of polymer with channels.

10. The device according to claim 9 , wherein the channels are formed by at least one of mechanical, physical and chemical methods in a solid polymer.

11. The device according to claim 10 , wherein said solid polymer is porous.

12. The device according to claim 1 , wherein lateral distribution of the hollow bodies of component ( 3 ) is homogenous, random or in a specific pattern.

13. The device according to claim 1 , wherein said hollow bodies of the hollow body component ( 3 ) have a height of 50 μm to 10 mm.

14. The device according to claim 13 , wherein the height is between 100 μm and 2 mm.

15. The device according to claim 1 , wherein said synthetic ceramic comprises at least one of calcium phosphate, calcium sulfate and calcium carbonate.

16. The device according to claim 15 , wherein said calcium phosphate is selected from the group consisting of dicalcium phosphate dihydrate (CaHPO 4 x2H 2 O), dicalcium phosphate (CaHPO 4 ), alpha-tricalcium phosphate (alpha-Ca 3 (PO 4 ) 2 ), beta-tricalcium phosphate (beta-Ca 3 (PO 4 ) 2 ), calcium deficient hydroxyl apatite (Ca 9 (PO 4 ) 5 (HPO 4 )OH), hydroxyl apatite (Ca 9 (PO 4 ) 6 OH 2 ), carbonated apatite (Ca 10 (PO 4 ) 3 (CO 3 ) 3 )(OH) 2 ) fluoroapatite (Ca 10 (PO 4 ) 6 (F,OH) 2 ) chloroapatite (Ca 10 (PO 4 ) 6 (Cl, OH) 2 ), whitlockite ((Ca,Mg) 3 (PO 4 ) 2 ), tetracalcium phosphate (Ca 4 (PO 4 ) 2 O), oxyapatite (Ca 10 (PO 4 ) 6 O), beta-calcium pyrophosphate (beta-Ca 2 (P 2 O 7 ), alpha-calcium pyrophosphate, gamma-calcium pyrophosphate, octacalcium phosphate (Ca 8 H 2 (PO 4 ) 6 x5H 2 O) and mixtures thereof.

17. The device according to claim 1 , wherein said synthetic ceramic comprises at least one of metallic, semimetallic components and non-metallic components, preferably magnesium, silicon, sodium, potassium, strontium and lithium.

18. The device according to claim 1 , wherein the material is a composite material comprising at least two different components.

19. The device according to claim 1 , wherein more than 95% of said hollow bodies are aligned perpendicular to the plane of the articulating surface.

20. The device according to claim 1 , wherein the shape of the base component ( 4 ) is round cylindrical or conical.

21. The device according to claim 20 , wherein the diameter of the base component ( 4 ) ranges between 4 and 20 mm, with a height being 1 to 30 mm.

22. The device according to claim 21 , wherein the diameter of the base component ( 4 ) ranges between 4 and 20 mm, with a height being between 1 to 10 mm.

23. The device according to claim 22 , wherein said superficial layer ( 2 ) is missing, or formed by uppermost end of the hollow body component.

24. The device according to claim 1 , wherein said superficial layer ( 2 ) has a thickness of 1 nm to 5 mm.

25. The device according to claim 24 , wherein said thickness is in the range of 10 μm to 2 mm.

26. The device according to claim 1 , wherein at least one of the randomly oriented fibers ( 2 ), the polymeric hollow body component ( 3 ) and the base component ( 4 ) has a liquid absorbing capacity in a range of 0.1% to 99.9%.

27. The device according to claim 26 , wherein said liquid absorbing capacity is in a range of 20.0 to 95.0%.

28. The device according to claim 26 , wherein the liquid is at least one of an aqueous media and a body fluid.

29. The device according to claim 1 , wherein the polymeric hollow body component is cross-linked.

30. The device according to claim 1 , further comprising at least one externally added component.

31. The device according to claim 30 , wherein said externally added components are cells of different origin.

32. The device according to claim 31 , wherein said cells are at least one of autologous cells, allogenous cells, xenogenous cells, transfected cells and genetically engineered cells.

33. The device according to claim 30 , wherein chondrocytes, chondral progenitor cells, pluripotent cells, tutipotent cells or combinations thereof are present throughout at least one of the randomly oriented fibers ( 2 ) and the polymeric hollow body component ( 3 ).

34. The device according to claim 30 , wherein osteoplasts, osteo-progenitor cells, pluripotent stem cells, tutipotent stem cells or combinations thereof are present throughout the base component ( 4 ).

35. The device according to claim 30 , wherein blood or any fraction thereof is present throughout the base component ( 4 ).

36. The device according to claim 30 , wherein pharmaceutical compounds are contained.

37. A device according to claim 1 , wherein a cell barrier layer is additionally provided between said polymeric hollow body component ( 3 ) and said base component ( 4 ).

38. A device according to claim 37 , wherein the cell barrier layer is a cell selective barrier layer.

39. A use of the device according to claim 1 for implantation in articulating joints in humans and animals.

40. The use according to claim 39 for regeneration of articulator cartilagenous tissue.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2007
From: LUGINBUEHL, RETO; RICHARDS, GEOFF; GWYNN, IOLO AP
To: STIFTUNG, ROBERT MATHYS H.C. DR.; AO RESEARCH INSTITUTE
Reel/Frame 019234/0415 →
Priority Claims (1)
EP 03027740 · Dec 2, 2003 · regional
Continuity (1)
Related Publication 20070282455A1 · Dec 6, 2007