IP Library Granted Patent US 8,251,016
Granted Patent B2
US 8,251,016 · App. 12/881,994 · Granted Aug 28, 2012

Environmentally-friendly animal litter

Assignee: Ceramatec, Inc.
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Quick Facts
Patent No.
US 8,251,016
App. No.
12/881,994
Granted
Aug 28, 2012
Kind
B2
Abstract

An animal litter composition including geopolymerized ash particulates having a network of repeating aluminum-silicon units is described herein. Generally, the animal litter is made from a quantity of a pozzolanic ash mixed with a sufficient quantity of water and an alkaline activator to initiate a geopolymerization reaction that forms geopolymerized ash. After the geopolymerized ash is formed, it is dried, broken into particulates, and sieved to a desired size. These geopolymerized ash particulates are used to make a non-clumping or clumping animal litter. Odor control is accomplished with the addition of a urease inhibitor, pH buffer, an odor eliminating agent, and/or fragrance.

Claims (20)

1. An animal litter composition, comprising:

geopolymerized ash particulates having a network of repeating aluminum-silicon units, wherein the geopolymerized ash particulates have a sieve size between about a −12 sieve and about a +80 sieve.

2. The animal litter of claim 1 , wherein the geopolymerized ash particulates have a sieve size between about a −10 sieve and about a +50 sieve.

3. The animal litter of claim 1 , wherein the geopolymerized ash particulates are formed from a pozzolanic ash selected from a fly ash, a bark ash, a bottom ash, a spray dryer ash, a boiler slag, a bottom slag, and mixtures thereof.

4. The animal litter of claim 3 , wherein the pozzolanic ash comprises between about 0.1% and about 10% carbon, by weight.

5. The animal litter of claim 3 , wherein the geopolymerized ash particulates have a bulk density of less than about 65 lb/ft 3 .

6. The animal litter of claim 3 , wherein the geopolymerized ash particulates are formed with a sufficient amount of an alkaline activator and water to initiate a geopolymerization reaction.

7. The animal litter of claim 1 , wherein the geopolymerized ash particulates adhere together to form a clump after being wetted.

8. The animal litter of claim 7 , wherein the animal litter comprises a clumping agent.

9. The animal litter of claim 8 , wherein the clumping agent comprises bentonite clay or a biopolymer.

10. The animal litter of claim 9 wherein the biopolymer comprises xanthan gum, tapioca starch, corn starch, or any combination of these materials.

11. The animal litter of claim 1 , further comprising a urease inhibitor.

12. The animal litter of claim 1 , further comprising a pH buffer and/or an odor eliminating agent.

13. The animal litter of claim 1 , wherein the geopolymerized ash particulates have an average Brunauer, Emmett and Teller (BET) surface area greater than about 1 m 2 /g.

14. The animal litter of claim 1 , wherein the geopolymerized ash articulates have an average total surface area greater than about 10 m 2 /g.

15. The animal litter of claim 8 , wherein the clumping agent comprises a polysaccharide.

16. The animal litter of claim 8 , wherein the clumping agent comprises cellulose.

17. The animal litter of claim 8 , wherein the clumping agent comprises sodium alginate.

18. A geopolymerized ash composition used in an animal litter product, the geopolymerized ash comprising:

geopolymerized ash particulates having a network of repeating aluminum-silicon units, wherein the geopolymerized ash particulates have a sieve size between about a −12 sieve and about a +50 sieve.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2018
From: CERAMATEX INC.
To: KARJALAINEN, JUKKA K, DR
Reel/Frame 045192/0160 →
CONFIRMATORY LICENSE Recorded May 6, 2014
From: CERAMATEC, INC.
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 032836/0706 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2011
From: BOXLEY, CHETT; MCKELVIE, JESSICA
To: CERAMATEC, INC.
Reel/Frame 026533/0823 →
Continuity (2)
Provisional Application 61242612 · Sep 15, 2009
Related Publication 20110061598A1 · Mar 17, 2011