IP Library › Granted Patent US 8,287,167
Granted Patent B2
US 8,287,167 · App. 12/749,005 · Granted Oct 16, 2012

Lamp unit

Assignee: Koito Manufacturing Co., Ltd.
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Quick Facts
Patent No.
US 8,287,167
App. No.
12/749,005
Granted
Oct 16, 2012
Kind
B2
Abstract

A lamp unit includes a first semiconductor light-emitting element that serves as a light source; a second semiconductor light-emitting element that serves as a light source; a support member that supports the first semiconductor light-emitting element and the second semiconductor light-emitting element; a first reflector provided above the first semiconductor light-emitting element, which reflects light radiated from the first semiconductor light-emitting element forward; a shade that blocks a portion of reflected light from the first reflector; a projection lens provided in front of the first reflector with the shade disposed therebetween, which forms a light distribution pattern with a cut-off line from light reflected by the first reflector; a positioning portion that positions the projection lens; and a second reflector provided below the second semiconductor light-emitting element, which reflects light radiated from the second semiconductor light-emitting element forward.

Claims (50)

1. A lamp unit comprising:

a first semiconductor light-emitting element that serves as a light source;

a second semiconductor light-emitting element that serves as a light source;

a support member that supports the first semiconductor light-emitting element and the second semiconductor light-emitting element;

a first reflector provided above the first semiconductor light-emitting element, which reflects light radiated from the first semiconductor light-emitting element forward;

a shade that blocks a portion of reflected light from the first reflector;

a projection lens provided in front of the first reflector with the shade disposed therebetween, which forms a light distribution pattern with a cut-off line from light reflected by the first reflector;

a positioning portion that positions the projection lens; and

a second reflector provided below the second semiconductor light-emitting element, which reflects light radiated from the second semiconductor light-emitting element forward,

wherein the shade, the positioning portion, and the second reflector are integrally molded as a composite part.

2. The lamp unit according to claim 1 ,

wherein the shade has a reflective surface that further reflects a portion of light reflected by the first reflector toward the projection lens.

3. The lamp unit according to claim 1 ,

wherein the composite part is formed with an insertion portion into which the second semiconductor light-emitting element is inserted so as to face a reflective surface of the second reflector.

4. The lamp unit according to claim 1 ,

wherein at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element is formed from a metal material.

5. The lamp unit according to claim 2 ,

wherein the composite part is formed with an insertion portion into which the second semiconductor light-emitting element is inserted so as to face a reflective surface of the second reflector.

6. The lamp unit according to claim 2 ,

wherein at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element is formed from a metal material.

7. The lamp unit according to claim 3 ,

wherein at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element is formed from a metal material.

8. The lamp unit according to claim 5 ,

wherein at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element is formed from a metal material.

9. The lamp unit according to claim 1 , further comprising a heat radiation fin thermally connected to the support member.

10. A method of manufacturing a lamp unit comprising:

providing a first semiconductor light-emitting element that serves as a light source;

providing a second semiconductor light-emitting element that serves as a light source;

providing a support member that supports the first semiconductor light-emitting element and the second semiconductor light-emitting element;

providing a first reflector above the first semiconductor light-emitting element, which reflects light radiated from the first semiconductor light-emitting element forward;

providing a shade that blocks a portion of reflected light from the first reflector;

providing a projection lens in front of the first reflector with the shade disposed therebetween, which forms a light distribution pattern with a cut-off line from light reflected by the first reflector;

providing a positioning portion that positions the projection lens; and

providing a second reflector below the second semiconductor light-emitting element, which reflects light radiated from the second semiconductor light-emitting element forward,

wherein the shade, the positioning portion, and the second reflector are integrally molded as a composite part.

11. The method according to claim 10 ,

wherein the shade has a reflective surface that further reflects a portion of light reflected by the first reflector toward the projection lens.

12. The method according to claim 10 , further comprising:

forming the composite part with an insertion portion into which the second semiconductor light-emitting element is inserted so as to face a reflective surface of the second reflector.

13. The method according to claim 10 , further comprising:

forming at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element from a metal material.

14. The method according to claim 11 , further comprising:

forming the composite part with an insertion portion into which the second semiconductor light-emitting element is inserted so as to face a reflective surface of the second reflector.

15. The method according to claim 11 , further comprising:

forming at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element from a metal material.

16. The method according to claim 12 , further comprising:

forming at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element from a metal material.

17. The method according to claim 14 , further comprising:

forming at least a portion of the support member mounted with the first semiconductor light-emitting element and the second semiconductor light-emitting element from a metal material.

18. The method according to claim 10 , further comprising thermally connecting a heat radiation fin to the support member.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 29, 2010
From: INABA, TETSUAKI
To: KOITO MANUFACTURING CO., LTD.
Reel/Frame 024154/0466 →
Priority Claims (1)
JP 2009-086888 · Mar 31, 2009 · national
Continuity (1)
Related Publication 20100246204A1 · Sep 30, 2010