IP Library › Granted Patent US 8,293,816
Granted Patent B2
US 8,293,816 · App. 12/866,038 · Granted Oct 23, 2012

Mixed aluminum hydroxide powder

Assignee: Nippon Light Metal Company, Ltd.
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Quick Facts
Patent No.
US 8,293,816
App. No.
12/866,038
Granted
Oct 23, 2012
Kind
B2
Abstract

Provided is a mixed aluminum hydroxide powder suitable as a filler to be filled into a resin or the like, particularly suitable in an application where the filler is desired to be filled in a large amount, and enabling the production of a molded article excellent in strength properties. The mixed aluminum hydroxide powder is obtained by mixing an aluminum hydroxide powder X having an average secondary particle diameter in the range of 5 to 16 μm and a shape coefficient of 4 or less, and an aluminum hydroxide powder Y having an average secondary particle diameter in the range of 0.5 to 2.0 μm and a shape coefficient of 4 or less, the mixed aluminum hydroxide powder being adjusted so as to have an average secondary particle diameter in the range of 0.9 to 12 μm.

Claims (9)

1. A mixed aluminum hydroxide powder for use in a flame retardant filler or thermally conductive filler upon formation of an electrical member, wherein:

the mixed aluminum hydroxide powder is obtained by mixing an aluminum hydroxide powder X having an average secondary particle diameter (Dp) measured by a laser diffraction method in a range of 5 to 16 μm and a shape coefficient (φ) of 4 or less, and an aluminum hydroxide powder Y having an average secondary particle diameter (Dp) measured by the laser diffraction method in a range of 0.5 to 2.0 μm and a shape coefficient (φ) of 4 or less so that a weight ratio “X/Y” becomes 8/2 to 4/6, and the mixed aluminum hydroxide powder has an average secondary particle diameter (Dp) in a range of 1.6 to 5.9 μm; and

a bending strength and an elastic modulus determined by a three-point bending test of a cured product for a test measuring 150 mm long by 15 mm wide by 8 mm thick obtained by blending the mixed aluminum hydroxide powder at a ratio of 54 wt % with respect to an acrylic resin syrup and subjecting the resultant to heat curing are as described below:

bending strength: 80.0 MPa or more

elastic modulus: 5152 MPa or less.

2. A mixed aluminum hydroxide powder according to claim 1 , wherein a content of particles each having a particle diameter of 37 μm or more is 20 wt % or less.

3. A mixed aluminum hydroxide powder according to claim 1 or 2 , wherein a surface of each of the aluminum hydroxide powder X and the aluminum hydroxide powder Y is treated with a silane coupling agent.

4. A mixed aluminum hydroxide powder according to claim 1 , wherein the aluminum hydroxide powder X and the aluminum hydroxide powder Y are each precipitated from a sodium aluminate solution obtained by a Bayer process.

5. A molded article obtained by filling the mixed aluminum hydroxide powder according to claim 1 into a resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2010
From: YAMAMOTO, KAZUYUKI; KURODA, TAKAHIRO; MATSUBA, TOSHIHIRO
To: NIPPON LIGHT METAL COMPANY, LTD.
Reel/Frame 024795/0800 →
Priority Claims (1)
JP 2008-025554 · Feb 5, 2008 · national
Continuity (1)
Related Publication 20100331471A1 · Dec 30, 2010