IP Library Granted Patent US 8,293,937
Granted Patent B2
US 8,293,937 · App. 12/316,606 · Granted Oct 23, 2012

Process for producing low-monomer-content organic polyisocyanates

Assignee: Bayer MaterialScience AG.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,293,937
App. No.
12/316,606
Granted
Oct 23, 2012
Kind
B2
Abstract

The invention relates to a new industrial process for producing low-monomer-content organic polyisocyanates by oligomerization of organic diisocyanates in a two-phase system.

Claims (15)

1. A process for producing polyisocyanates having a residual monomeric isocyanate content of less than 1.0% by weight, comprising:

1) reacting

A) an isocyanate component composed of at least 60% by weight of one or more diisocyanates and not more than 40% by weight of one or more monoisocyanates and/or one or more isocyanates having a functionality ≧3 with

B1) optionally a catalyst and/or

B2) optionally a reactive component

 in the form of droplets in a diluent C) at a temperature of 0 to 200° C. with oligomerization,

2) separating the reaction mixture into an isocyanate phase and a diluent phase;

3) optionally adding a catalyst poison D) before, during or after the phase separation; and

4) removing the polyisocyanate present in the isocyanate phase from the excess monomer.

2. Process according to claim 1 , wherein exclusively HDI, IPDI, 2,4′- and/or 4,4′-diisocyanatodicyclohexylmethane are used as component A).

3. Process according to claim 1 , wherein alkanes which are optionally fluorinated or perfluorinated are used as diluents C).

4. Process according to claim 3 , wherein perfluorooctane is used as alkane in C).

5. Process according to claim 1 , wherein a weight ratio of isocyanate component A) to diluent C) of 1:10 to 1:1 is set.

6. Process according to claim 5 , wherein the weight ratio is 1:5 to 1:2.

7. Process according to claim 1 , wherein the reaction is carried out continuously.

Assignments (2)
CHANGE OF NAME Recorded Mar 30, 2016
From: BAYER MATERIALSCIENCE AG
To: COVESTRO DEUTSCHLAND AG
Reel/Frame 038399/0469 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2008
From: BRAHM, MARTIN; RICHTER, FRANK; VOIGT, THOMAS; HALPAAP, REINHARD
To: BAYER MATERIALSCIENCE AG
Reel/Frame 022036/0845 →
Priority Claims (1)
DE 10 2007 060 791 · Dec 18, 2007 · national
Continuity (1)
Related Publication 20090156778A1 · Jun 18, 2009