Process for producing seamless stainless steel pipe
A process for producing seamless pipes which comprises conducting a piercing rolling step, a elongating rolling step using a mandrel bar, and a sizing rolling step and subsequently conducting a product heat treatment. In the process, when the carbon-equivalent weight, namely the sum of the weight of graphite in the lubricant and the carbon content in the organic binder, per unit area of the lubricant adhering to the mandrel bar surface in the above-mentioned step of elongating rolling is expressed by C (g/m 2 ) or the maximum extent of carburization in the inner surface of the pipe to be heat-treated but prior to the heat treatment is expressed by ΔC (% by mass), the heating temperature for the pipe to be heat-treated is expressed by T (° C.), and the time during which a decarburizing gas is blown into the inside of the pipe to be heat-treated is expressed by t 1 or t 2 (seconds), and further, the blowing time calculated taking into account the wall thickness reduction in the step of cold working is expressed by t 3 or t 4 (seconds), a predetermined relation is satisfied and the actual decarburizing gas blowing time in the heat treatment is longer than the time t 1 , t 2 , t 3 or t 4 (seconds), whereby seamless stainless steel pipes reduced in carburized layer formation can be produced even when the carbon adhesion to the pipe inner surface is caused in, for example, mandrel mill rolling.
1. A process for producing seamless stainless steel pipes in which the process includes the steps of: piercing rolling; elongating rolling using a mandrel bar; and sizing rolling, followed by a product heat treatment, wherein
when the carbon-equivalent weight, which is the sum of the weight of graphite in and the weight of the carbon content of organic binder in a lubricant used for the mandrel bar, per unit area of the lubricant adhering to the mandrel bar surface in the above-mentioned step of elongating rolling, is C (g/m 2 ), and
a heating temperature for the pipe to be heat-treated in the above-mentioned heat treatment is T (° C.), then
a decarburizing gas is blown into the inside of the pipe to be heat-treated during the above-mentioned heat treatment for a period of time longer than the estimated gas blowing time t 1 (seconds) satisfying the relation defined by the equation (1) given below:
2.5 ×C={ 1.326×10 8 ×t 1 ×EXP(−37460/1.987/( T+ 273))} 1/2 (1).
2. A process for producing seamless stainless steel pipes in which the process includes the steps of: piercing rolling; elongating rolling using a mandrel bar; and sizing rolling in which a carburized layer can form on the inner surface of the pipe, followed by a product heat treatment, wherein
when the maximum extent of carburization in the inner surface of the pipe to be heat-treated but prior to the above-mentioned heat treatment is ΔC (% by mass), and
a heating temperature for the pipe to be heat-treated in the above-mentioned heat treatment is T (° C.), then
a decarburizing gas is blown into the inside of the pipe during the above-mentioned heat treatment for a period of time longer than the estimated gas blowing time t 2 (seconds) satisfying the relation defined by the equation (2) given below:
4000 ×ΔC={ 1.326×10 8 ×t 2 ×EXP(−37460/1.987/( T+ 273))} 1/2 (2).
3. A process for producing seamless stainless steel pipes in which the process includes the steps of: piercing rolling; elongating rolling using a mandrel bar; and sizing rolling, followed by cold working and heat treating prior to and/or after said cold working, wherein
when the carbon-equivalent weight, which is the sum of the weight of graphite in and the weight of carbon content of organic binder in a lubricant used for the mandrel bar, per unit area of the lubricant adhering to the mandrel bar surface in the above-mentioned step of elongating rolling, is C (g/m 2 ), and
a heating temperature for the pipe to be heat-treated in the heat treatment prior to the above-mentioned cold working and/or in the heat treatment after the cold working is T (° C.), then
a decarburizing gas is blown into the inside of the pipe during the above-mentioned heat treatment for a period of time longer than the estimated gas blowing time t 1 (seconds) satisfying the relation defined by the equation (1) given below:
2.5 ×C={ 1.326×10 8 ×t 1 ×EXP(−37460/1.987/( T+ 273))} 1/2 (1).
4. A process for producing seamless stainless steel pipes in which the process includes the steps of: piercing rolling; elongating rolling using a mandrel bar; and sizing rolling, in which a carburized layer can form on the inner surface of the pipe followed by cold working and heat treating prior to and/or after said cold working, wherein
when the maximum extent of carburization in the inner surface of the pipe to be heat-treated but prior to the heat treatment before and/or after the above-mentioned cold working is ΔC (% by mass), and
a heating temperature for the pipe to be heat-treated in the above-mentioned heat treatment is T (° C.),
a decarburizing gas is blown into the inside of the pipe during the above-mentioned heat treatment for a period of time longer than the estimated gas blowing time t 2 (seconds) satisfying the relation defined by the equation (2) given below:
4000 ×ΔC={ 1.326×10 8 ×t 2 ×EXP(−37460/1.987/( T+ 273))} 1/2 (2).
5. A process for producing seamless stainless steel pipes in which the process includes the steps of: piercing rolling; elongating rolling using a mandrel bar; sizing rolling; and cold working, followed by heat treatment, wherein
when the carbon-equivalent weight, which is the sum of the weight of graphite in and the weight of the carbon content of organic binder in a lubricant used for the mandrel bar, per unit area of the lubricant adhering to the mandrel bar surface in the above-mentioned step of elongating rolling, is C (g/m 2 ),
a heating temperature for the pipe to be heat-treated in the heat treatment following the above-mentioned cold working is T (° C.) and, further, the wall thickness of the pipe before the cold working is W o and the wall thickness of the pipe after the cold working is W 1 , then
a decarburizing gas is blown into the inside of the pipe during the above-mentioned heat treatment for a period of time longer than the estimated gas blowing time t 3 (seconds) satisfying the relation defined by the equation (3) given below:
( W 1 /W 0 )×2.5 ×C={ 1.326×10 8 ×t 3 ×EXP(−37460/1.987/( T+ 273))} 1/2 (3).
6. A process for producing seamless stainless steel pipes in which the process includes the steps of: piercing rolling; elongating rolling using a mandrel bar; sizing rolling; in which a carburized layer can form on the inner surface of the pipe and cold working, followed by heat treatment, wherein
when the maximum extent of carburization in the inner surface of the pipe to be heat-treated prior to the above-mentioned cold working is ΔC (% by mass),
a heating temperature for the pipe to be heat-treated in the heat treatment following the above-mentioned cold working is T (° C.) and, further, the wall thickness of the pipe before the cold working is W 0 and the wall thickness of the pipe after the cold working is W 1 , then
a decarburizing gas is blown into the inside of the pipe during the above-mentioned heat treatment for a period of time longer than the estimated gas blowing time t 4 (seconds) satisfying the relation defined by the equation (4) given below:
( W 1 /W 0 )×4000 ×ΔC={ 1.326×10 8 ×t 4 ×EXP(−37460/1.987/( T+ 273))} 1/2 (4).