IP Library Granted Patent US 8,334,700
Granted Patent B2
US 8,334,700 · App. 12/727,715 · Granted Dec 18, 2012

Arc detection

Assignee: MKS Instruments, Inc.
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Quick Facts
Patent No.
US 8,334,700
App. No.
12/727,715
Granted
Dec 18, 2012
Kind
B2
Abstract

An arc detection system for a plasma generation system includes a radio frequency (RF) sensor that generates first and second signals based on a respective electrical properties of (RF) power that is in communication with a plasma chamber. A correlation module generates an arc detect signal based on the first and second signals. The arc detect signal indicates whether an arc is occurring in the plasma chamber and is employed to vary an aspect of the RF power to extinguish the arc.

Claims (21)

1. An arc detection system for a plasma generation system, comprising:

a radio frequency (RF) sensor that generates first and second signals based on a respective electrical properties of RF power that is in communication with a plasma chamber; and

an analysis module that:

determines an estimation of the RF power based on correlating the first and second signals that is in communication with the plasma chamber for a period based on the first and second signals,

determines a derivative of the estimation of the RF power for the period,

determines whether an arc is occurring in the plasma chamber by comparing an absolute value of the derivative of the estimation of the RF power with a variable threshold, and

if the absolute value of the derivative of the estimation of the RF power is greater than the variable threshold, generates an arc detect signal and determines an estimated energy of the arc based on the first and second signals,

wherein the arc detect signal is employed to vary an aspect of the RF power to extinguish the arc.

2. The arc detection system of claim 1 , wherein the variable threshold is adjusted by a user of the plasma generation system.

3. The arc detection system of claim 1 , wherein the variable threshold is automatically adjusted based on operating conditions of the plasma generation system.

4. The arc detection system of claim 1 , wherein the analysis module stores a plurality of estimations of the RF power for a period.

5. The arc detection system of claim 4 , wherein the variable threshold is automatically adjusted based on at least one of a maximum value of the plurality of estimations of the RF power and a standard deviation of the plurality of estimations of the RF power.

6. The arc detection system of claim 1 , wherein, if the absolute value of the derivative of the estimation of the RF power is equal to the variable threshold, the analysis module generates the arc detect signal and determines the estimated energy of the arc based on the first and second signals.

7. The arc detection system of claim 1 , further comprising a control module that employs the arc detect signal to vary the aspect of the RF power to extinguish the arc.

8. The arc detection system of claim 7 , further comprising an RF generator in communication with a power amplifier control module, wherein the power amplifier control module employs the arc detect signal to modify the RF power output by the RF generator to extinguish the arc without input from the control module.

9. The arc detection system of claim 8 , wherein the power amplifier control module varies the RF power output for an extinguishing period to extinguish the arc without input from the control module based on the arc detect signal.

10. The arc detection system of claim 9 , wherein, if the absolute value of the derivative of the estimation of the RF power is greater than the variable threshold, the analysis module determines an amount by which the absolute value of the derivative of the estimation of the RF power exceeds the variable threshold.

11. The arc detection system of claim 10 , wherein the power amplifier control module varies the RF power output based on the amount.

12. The arc detection system of claim 11 , wherein the power amplifier control module determines the extinguishing period based on the amount.

13. The arc detection system of claim 10 , wherein the power amplifier control module determines the extinguishing period based on the amount.

14. The arc detection system of claim 10 , wherein the variable threshold is automatically adjusted based on operating conditions of the plasma generation system.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 062739/0001 →
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 063009/0001 →
SECURITY INTEREST Recorded Aug 19, 2022
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061572/0069 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE U.S. PATENT NO.7,919,646 PREVIOUSLY RECORDED ON REEL 048211 FRAME 0312. ASSIGNOR(S) HEREBY CONFIRMS THE PATENT SECURITY AGREEMENT (ABL). Recorded Jan 14, 2021
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 055668/0687 →
PATENT SECURITY AGREEMENT (ABL) Recorded Feb 1, 2019
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 048211/0312 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2019
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
Reel/Frame 048226/0095 →
SECURITY AGREEMENT Recorded May 4, 2016
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 038663/0265 →
SECURITY AGREEMENT Recorded May 4, 2016
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC; BARCLAYS BANK PLC
Reel/Frame 038663/0139 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 27, 2010
From: COUMOU, DAVID J.; EL-CHOUEIRY, RIAD E.
To: MKS INSTRUMENTS, INC.
Reel/Frame 024295/0422 →
Continuity (3)
Continuation In Part 12175867 · Jul 18, 2008
Continuation In Part 12031171 · Feb 14, 2008
Related Publication 20100201370A1 · Aug 12, 2010