IP Library Granted Patent US 8,338,703
Granted Patent B2
US 8,338,703 · App. 12/767,980 · Granted Dec 25, 2012

Housing for an electronic device, device comprising such a housing and method for manufacturing such a housing

Assignee: Archos
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Quick Facts
Patent No.
US 8,338,703
App. No.
12/767,980
Granted
Dec 25, 2012
Kind
B2
Abstract

A housing ( 1 ) for an electronic device, includes at least a front part ( 2 ) and a back part ( 3 ) adapted to be assembled together, defining an internal volume ( 5 ) capable of receiving functional components of the device. At least one of the front ( 2 ) and/or back ( 3 ) parts contains at least one insert ( 7; 7′; 8 ) produced from a first material, in particular sheet metal, integrated by overmoulding, into a frame ( 9; 10 ) produced from a second material, in particular plastic material or injectable metal. The housing is applicable to the field of electronic devices, such as telephones, multimedia players/recorders, portable computers, “tablet” type computers, external computer screens, television sets, etc.

Claims (27)

1. A housing ( 1 ) for an electronic device, comprising:

a front part ( 2 ) and a back part ( 3 ) having sides ( 2 ″, 3 ″) and that are adapted to be assembled together to define an internal volume ( 5 ) capable of receiving functional components of the device,

wherein at least one of the front ( 2 ) and back ( 3 ) parts contains an insert ( 7 ; 7 ′; 8 ) produced from a first material integrated, by overmolding, into a frame ( 9 ; 10 ) produced from a second material, the insert ( 7 ; 7 ′; 8 ) containing a face ( 7 ″′, 13 ′) extending at least to an external skin (2′+3′+13′+7″′) of the housing ( 1 ) and constituting part of the external skin of the housing ( 1 ).

2. The housing according to claim 1 , wherein adjacent zones of the insert ( 7 ; 7 ′; 8 ) and the frame ( 9 ; 10 ) are coplanar.

3. The housing according to claim 2 , wherein the insert ( 7 ; 7 ′; 8 ) contains a peripheral rim ( 12 ) folded by approximately 90° , forming an angle to a flat central region ( 13 ).

4. The housing according to claim 1 , wherein the insert ( 7 ; 7 ′; 8 ) contains a peripheral rim ( 12 ) folded by approximately 90° , forming an angle to a flat central region ( 13 ).

5. The housing according to claim 4 , wherein the insert ( 7 ; 7 ′; 8 ) contains perforations ( 14 ) and/or notches located on the peripheral rim ( 12 ), passed through at least in part by the second material coming from the frame ( 9 ; 10 ) from an outer side of the housing ( 1 ) towards the internal volume ( 5 ).

6. The housing according to claim 5 , wherein the perforations ( 14 ) and/or notches each have an opening surface approximately equal to that of a hole having a diameter comprised between 0.5 and 3 mm.

7. The housing according to claim 6 , wherein the perforations ( 14 ) and/or notches are distributed approximately homogeneously on the peripheral rim ( 12 ) of the insert ( 7 ; 7 ′; 8 ).

8. The housing according to claim 5 , wherein the perforations ( 14 ) and/or notches are distributed approximately homogeneously on the peripheral rim ( 12 ) of the insert ( 7 ; 7 ′; 8 ).

9. The housing according to claim 1 , wherein the front ( 2 ) and back ( 3 ) parts are fixed by screws and/or clips coming from the insert ( 7 ; 7 ′; 8 ) of one of the front ( 2 ) or back ( 3 ) parts, to a lug ( 15 ; 15 ′) of the housing ( 1 ).

10. The housing according to claim 1 , wherein the front ( 2 ) and back ( 3 ) parts contain centering stops and/or ribs ( 20 ) which are adapted to ensure a joint assembly of their adjacent peripheral edges.

11. The housing according to claim 1 , wherein the insert ( 7 ; 7 ′; 8 ) has a thickness between 0.1 and 0.5 mm.

12. The housing according to claim 1 , wherein the insert ( 7 ; 7 ′; 8 ) has a rectangular general shape, of which the external dimensions, short and long sides, are greater than three quarters of the corresponding external dimensions of the front ( 2 ) or back ( 3 ) part supporting said insert ( 7 ; 7 ′; 8 ).

13. An electronic device comprising the housing ( 1 ) according to claim 1 , wherein the front part ( 2 ) contains a first said insert ( 7 ) provided with a window ( 11 ) intended to border a functional component of the device, and the back part ( 3 ) containing a second said insert ( 8 ) forming a back of the device.

14. The electronic device according to claim 13 , further comprising a damping pad ( 22 ) resting on a solid internal component ( 23 ) of the device and cooperating in contact with one of the inserts ( 7 ; 7 ′; 8 ) so as to prevent or attenuate the vibrations of the latter during operation of the device.

15. The electronic device according to claim 13 , further comprising actuating means ( 24 ) for causing one of the inserts ( 7 ; 7 ′; 8 ) to operate as a diaphragm of an electroacoustic transducer from set-point data emitted by an internal component of the device.

16. An electronic device comprising a first housing supporting a screen and hinged on a second housing supporting a keyboard, wherein at least one of said first and second housings is the housing ( 1 ) according to claim 1 .

17. The electronic device according to claim 16 , further comprising a damping pad ( 22 ) resting on a solid internal component ( 23 ) of the device and cooperating in contact with one of the inserts ( 7 ; 7 ′; 8 ) so as to prevent or attenuate the vibrations of the latter during operation of the device.

18. A method for manufacturing the housing according to claim 1 , comprising the following steps:

obtaining the insert ( 7 ; 7 ′; 8 ) by a method involving steps including at least one of cutting, drawing, punching, and folding the first material,

positioning the insert ( 7 ; 7 ′; 8 ) in an open mold ( 26 ),

using a floating core ( 27 ; 27 ′) so as to exert a constraint on the insert ( 7 ; 7 ′; 8 ), the latter thus being held pressed against a support surface of the mold ( 26 ),

closing the mold ( 26 ), and

injecting the second material into the mold ( 26 ).

19. The method according to claim 18 , wherein the floating core ( 27 ) is set into the insert ( 7 ), between peripheral rims ( 12 ) of the latter forming angles of approximately 90° to a flat central zone of the insert ( 7 ), the core ( 27 ) comprising peripheral slots ( 28 ) defining the injected material in slots corresponding to the projections of the insert ( 7 ).

20. The method according to claim 18 , wherein the floating core ( 27 ′) is set into the insert ( 7 ′), between peripheral rims ( 12 ′) of the latter forming angles of approximately 90° to a flat central zone of the insert ( 7 ′), and slots defining the injected material in slots corresponding to the projections of the insert ( 7 ′).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2010
From: CROHAS, HENRI; TRONCHERE, DAMIEN
To: ARCHOS
Reel/Frame 024407/0447 →
Priority Claims (1)
WO PCT/FR2009/050773 · Apr 27, 2009 · international
Continuity (1)
Related Publication 20100270052A1 · Oct 28, 2010