IP Library › Granted Patent US 8,338,886
Granted Patent B2
US 8,338,886 · App. 13/328,179 · Granted Dec 25, 2012

Semiconductor device with (110)-oriented silicon

Assignee: Fairchild Semiconductor Corporation
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Quick Facts
Patent No.
US 8,338,886
App. No.
13/328,179
Granted
Dec 25, 2012
Kind
B2
Abstract

A vertical semiconductor device includes a bottom metal layer and a first P-type semiconductor layer overlying the bottom metal layer. The first P-type semiconductor layer is characterized by a surface crystal orientation of (110) and a first conductivity. The first P-type semiconductor layer is heavily doped. The vertical semiconductor device also includes a second P-type semiconductor layer overlying the first P-type semiconductor layer. The second semiconductor layer has a surface crystal orientation of (110) and is characterized by a lower conductivity than the first conductivity. The vertical semiconductor device also has a top metal layer overlying the second P-type semiconductor layer. A current conduction from the top metal layer to the bottom metal layer and through the second p-type semiconductor layer is characterized by a hole mobility along a <110> crystalline orientation and on (110) crystalline plane.

Claims (62)

1. A vertical semiconductor device, comprising:

a bottom metal layer;

a first P-type semiconductor layer overlying the bottom metal layer, the first P-type semiconductor layer being characterized by a surface crystal orientation of (110) and a first conductivity, the first P-type semiconductor layer being heavily doped;

a second P-type semiconductor layer overlying the first P-type semiconductor layer, the second semiconductor layer having a surface crystal orientation of (110) and being characterized by a lower conductivity than the first conductivity; and

a top metal layer overlying the second P-type semiconductor layer,

wherein a current conduction from the top metal layer to the bottom metal layer and through the second p-type semiconductor layer is characterized by a hole mobility along a <110> crystalline orientation and on (110) crystalline plane.

2. The vertical semiconductor device of claim 1 wherein the first P-type semiconductor layer is characterized by a doping concentration of 1×10 17 cm −3 or higher.

3. The vertical semiconductor device of claim 1 wherein the first P-type semiconductor layer is characterized by a doping concentration higher than 6×10 19 cm −3 .

4. The vertical semiconductor device of claim 1 wherein a thickness of the first P-type semiconductor layer is between approximately 0.5 μm to approximately 3 μm.

5. The vertical semiconductor device of claim 1 wherein each of the first and second P-type semiconductor layers is an epitaxial layer.

6. The vertical semiconductor device of claim 1 wherein the bottom metal layer has sufficient thickness for supporting the vertical semiconductor device.

7. The vertical semiconductor device of claim 1 wherein the vertical semiconductor device comprises a trench gate P-channel MOSFET, the trench gate MOSFET further comprising:

a trench extending into the second P-type semiconductor region; a gate dielectric layer lining sidewalls and bottom of the trench;

a gate electrode over the gate dielectric in the trench;

P-type source regions flanking each side of the gate electrode in the trench;

a P-type drift region;

an N-type body region extending over the drift region; and

a P-type drain region including at least a portion of the heavily doped first P-type semiconductor layer.

8. The vertical semiconductor device of claim 1 wherein the vertical semiconductor device comprises a P-channel shielded gate trench MOSFET, the shielded gate trench MOSFET further comprising:

a trench extending into the second P-type semiconductor layer;

a shield dielectric lining sidewalls and a bottom surface of the trench;

a shield electrode in a lower portion of the trench, the shield electrode being insulated from the second semiconductor layer by the shield dielectric;

an inter-electrode dielectric overlying the shield electrode;

a gate dielectric lining upper portions of trench sidewalls; and

a gate electrode in an upper portion of the trench over the inter-electrode dielectric, the gate electrode being insulated from the second P-type semiconductor layer by the gate dielectric.

9. The vertical semiconductor device of claim 8 wherein the second P-type semiconductor layer comprises:

a P-type drift region;

an N-type body region extending over the drift region; and

P-type source regions in the body region adjacent to the trench.

10. A vertical trench gate MOSFET device formed in a (110) substrate, comprising:

a bottom metal layer;

a first P-type semiconductor layer overlying the bottom metal layer, the first P-type semiconductor layer being characterized by a surface crystal orientation of (110) and a first conductivity, the first P-type semiconductor layer being heavily doped;

a second P-type semiconductor layer having a surface crystal orientation of (110) and overlying the first P-type semiconductor layer, the second semiconductor layer—being characterized by a lower conductivity than the first conductivity;

an N-type body region in the second P-type semiconductor layer; and

a trench extending through the body region and into a bottom portion of the second P-type semiconductor layer underlying the body region;

a gate dielectric layer lining sidewalls and bottom of the trench;

a gate electrode over the gate dielectric in the trench;

P-type source regions flanking each side of the gate electrode in the trench; and

a top metal layer overlying the second P-type semiconductor layer, the top metal layer being coupled to the source regions and the body region,

wherein a current conduction from the top metal layer to the bottom metal layer and through the second P-type semiconductor layer is characterized by a hole mobility along a <110> crystalline orientation.

11. The vertical semiconductor device of claim 10 wherein the first P-type semiconductor layer is characterized by a doping concentration of 1×10 17 cm −3 or higher.

12. The vertical semiconductor device of claim 10 wherein the first P-type semiconductor layer is characterized by a doping concentration higher than 6×10 19 cm −3 .

13. The vertical semiconductor device of claim 10 wherein a thickness of the first P-type semiconductor layer is between approximately 0.5 μm to approximately 3 μm.

14. The vertical semiconductor device of claim 10 wherein each of the first and second P-type semiconductor layers is an epitaxial layer.

15. The vertical semiconductor device of claim 10 wherein the bottom metal layer has sufficient thickness for supporting the vertical semiconductor device.

16. A vertical shielded gate trench MOSFET device formed in a (110) substrate, comprising:

a bottom metal layer;

a first P-type semiconductor layer overlying the bottom metal layer, the first P-type semiconductor layer being characterized by a surface crystal orientation of (110) and a first conductivity, the first P-type semiconductor layer being heavily doped;

a second P-type semiconductor layer having a surface crystal orientation of (110) and overlying the first P-type semiconductor layer, the second P-type semiconductor layer being characterized by a lower conductivity than the first conductivity;

an N-type body region in the second P-type semiconductor layer;

a trench extending through the body region and into a bottom portion of the second P-type semiconductor layer underlying the body region;

a shield dielectric lining sidewalls and a bottom surface of the trench, the shield dielectric including a first shield oxide layer;

a shield electrode in a lower portion of the trench, the shield electrode being insulated from the semiconductor region by the shield dielectric;

an inter-electrode dielectric overlying the shield electrode; a gate dielectric lining upper portions of trench sidewalls;

a gate electrode in an upper portion of the trench over the inter-electrode dielectric, the gate electrode being insulated from the semiconductor region by the gate dielectric;

P-type source regions flanking each side of the gate electrode in the trench; and

a top metal layer overlying the second P-type semiconductor layer, the top metal layer being coupled to the source regions and the body region; wherein a current conduction from the top metal layer to the bottom metal layer and through the second P-type semiconductor layer is characterized by a hole mobility along a <110> crystalline orientation and in a (110) crystalline plane.

17. The vertical semiconductor device of claim 16 wherein the first P-type semiconductor layer is characterized by a doping concentration of 1×10 17 cm −3 or higher.

18. The vertical semiconductor device of claim 16 wherein the first P-type semiconductor layer is characterized by a doping concentration higher than 6×10 19 cm −3 .

19. The vertical semiconductor device of claim 16 wherein a thickness of the first P-type semiconductor layer is between approximately 0.5 μm to approximately 3 μm.

20. The vertical semiconductor device of claim 16 wherein each of the first and second P-type semiconductor layers is an epitaxial layer.

21. The vertical semiconductor device of claim 16 wherein the bottom metal layer has sufficient thickness for supporting the vertical semiconductor device.

Assignments (6)
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 058871, FRAME 0799 Recorded Jun 23, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 065653/0001 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT REEL 040075, FRAME 0644 Recorded Jun 22, 2023
From: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC; FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 064070/0536 →
SECURITY INTEREST Recorded Nov 12, 2021
From: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 058871/0799 →
RELEASE OF SECURITY INTEREST Recorded Oct 28, 2021
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: FAIRCHILD SEMICONDUCTOR CORPORATION
Reel/Frame 057969/0206 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2021
From: FAIRCHILD SEMICONDUCTOR CORPORATION
To: SEMICONDUCTOR COMPONENTS INDUSTRIES, LLC
Reel/Frame 057694/0374 →
PATENT SECURITY AGREEMENT Recorded Sep 19, 2016
From: FAIRCHILD SEMICONDUCTOR CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 040075/0644 →
Continuity (3)
Division 12174030 · Jul 16, 2008
Provisional Application 60975739 · Sep 27, 2007
Related Publication 20120086051A1 · Apr 12, 2012