IP Library Granted Patent US 8,388,768
Granted Patent B2
US 8,388,768 · App. 10/510,568 · Granted Mar 5, 2013

Method for preparing patination materials and patination material

Inventor: Tapio Korpinen (Yrjönkatu, FI)
Assignee: Luvata Espoo Oy
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Quick Facts
Patent No.
US 8,388,768
App. No.
10/510,568
Granted
Mar 5, 2013
Kind
B2
Abstract

The present invention relates to a method for preparing an artificial patination material to substrates, preferably made from copper or copper alloys and a patination material. The raw material is a copper salt, which reacts with an alkali metal hydroxide. The precipitate is dispersed with powerful mixing and an addition of a dispersing agent. An oxidative agent like manganese dioxide is used, and carbon is used as an agent for catalyzing natural patina forming. Metal compounds are used to achieving desired color and/or color tinge. The invention relates also to the corresponding patination material.

Claims (39)

1. A method for preparing an artificial patination material for a copper containing substrate said method comprising: using at least one copper salt as a raw material, precipitating said raw material with an alkali metal hydroxide to form a sludge; filtering a precipitate from the formed sludge; stopping the reaction between the raw material and the alkali metal hydroxide with water; dispersing the precipitate with powerful mixing and an addition of a dispersing agent; and in addition, using both an oxidative agent and carbon as an agent for catalysing natural patina forming and at least one stable metal compound as a colour pigment for achieving a desired colour and/or colour tinge, wherein a part of the patination material is posnjakite (Cu 4 SO 4 (OH) 6 *2H 2 O) with a grain size between 0.2-80 μm.

2. A method according to claim 1 , wherein said copper salt is selected from the group consisting of copper sulfate, copper nitrate, copper chloride, and copper carbonate.

3. A method according to claim 1 , wherein said copper salt is copper sulfate.

4. A method according to claim 1 , wherein said oxidative agent is manganese dioxide.

5. A method according to claim 1 , wherein said raw material includes an iron compound.

6. A method according to claim 1 , wherein said oxidative agent is an iron compound.

7. A method according to claim 1 , wherein said colour pigment is an inorganic metal compound.

8. A method according to claim 1 , wherein said colour pigment is an iron compound.

9. A method according to claim 1 , wherein said colour pigment is an iron and aluminum compound, an iron, manganese, and aluminum compound, or an iron, manganese, silicon and aluminum compound.

10. A method according to claim 1 , wherein said colour pigment is a manganese compound.

11. A method according to claim 1 , wherein said colour is a copper compound.

12. A method according to claim 11 , wherein said colour pigment is a copper carbonate compound, a copper silicate-copper carbonate compound, or a calcium copper silicate compound.

13. A method according to claim 1 , wherein said colour pigment is a chromium (III) compound.

14. A method according to claim 1 , wherein said colour pigment is a magnesium- aluminum- and potassium compound.

15. A method according to claim 1 , wherein said colour pigment is coal.

16. A method according to claim 1 , wherein the amount of the colour pigment in the patination material dry matter is no more than 5%.

17. A method according to claim 1 , further comprising using an alkyd-based compound as a binder and adding the binder to the patination material during its preparation.

18. A method according to claim 17 , wherein the amount of the binder is no more than 10% of the patination material dry matter.

19. A method according to claim 1 , wherein the amount of dry matter in the patination material is between 15-50%.

20. An artificial patination material for copper containing substrates wherein at least one copper salt is used as a raw material, precipitated with an alkali metal hydroxide and the formed sludge filtered for forming a precipitate paste, wherein the reaction between the raw material and the alkali metal hydroxide was stopped with water, the precipitate dispersed with powerful mixing and an addition of a dispersing agent, and the paste contains an oxidative agent and carbon for catalysing natural patina forming and at least one stable metal compound is used as a color pigment for achieving desired color and/or color tinge, wherein a part of the patination material is posnjakite (Cu 4 SO 4 (OH) 6 *2H 2 O) with a grain size between 0.2-80 μm.

21. A patination material according to claim 20 , wherein an alkyd-based compound is used as a binder.

22. A patination material according to claim 21 , wherein the binder covers only partially the patination material particles.

23. A patination material according to claim 21 , wherein the amount of the binder is no more than 10% of the patination material dry matter.

24. A patination material according to claim 20 , wherein said copper salt is selected from the group consisting of copper sulfate, copper nitrate, copper chloride, and copper carbonate.

25. A patination material according to claim 20 , wherein said copper salt is copper sulfate.

26. A patination material according claim 20 , wherein a grain size of the patination material particles is between 0.2-100 μm.

27. A patination material according to claim 20 , wherein the amount of dry matter in the patination material is between 15-50%.

28. A patination material according to claim 20 , wherein said color pigment is an inorganic metal compound.

29. A patination material according to claim 20 , wherein said color pigment is an iron compound.

30. A patination material according to claim 20 , wherein said color pigment is an iron and aluminum compound, an iron, manganese and aluminum compounds or an iron, manganese, silicon and aluminum compound.

31. A patination material according to claim 20 , wherein said color pigment is a manganese compound.

32. A patination material according to claim 20 , wherein said color pigment is a copper compound.

33. A patination material according to claim 32 wherein said color pigment is a copper carbonate compound, a copper silicate-copper carbonate compound or a calcium copper silicate compound.

34. A patination material according to claim 20 , wherein said color pigment is a chromium(III) compound.

35. A patination material according to claim 20 , wherein said color pigment is a magnesium, aluminum and calcium compound.

36. A patination material according to claim 20 , wherein said color pigment is coal.

37. A patination material according to claim 20 , wherein the storage time of the artificial patination material is several months.

38. A patination material according to claim 20 , wherein the paste is storable in room temperature.

39. A patination material according to claim 20 , wherein the amount of the color pigment is no more than 5% of the patination material dry matter.

Assignments (3)
CHANGE OF NAME Recorded Aug 17, 2011
From: LUVATA OY
To: LUVATA ESPOO OY
Reel/Frame 026766/0244 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2008
From: OUTOKUMPU OYJ
To: LUVATA OY
Reel/Frame 020624/0578 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 8, 2004
From: KORPINEN, TAPIO
To: OUTOKUMPU OYJ
Reel/Frame 016581/0329 →
Priority Claims (1)
FI 20020669 · Apr 9, 2002 · national
Continuity (1)
Related Publication 20050173027A1 · Aug 11, 2005