IP Library Granted Patent US 8,391,739
Granted Patent B2
US 8,391,739 · App. 12/822,273 · Granted Mar 5, 2013

Image forming apparatus

Inventor: Kiyotaka Kobayashi (Osaka, JP)
Assignee: Kyocera Mita Corporation
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Quick Facts
Patent No.
US 8,391,739
App. No.
12/822,273
Granted
Mar 5, 2013
Kind
B2
Abstract

An image forming apparatus has an image carrier for carrying toner. A charger charges the surface of the image carrier and an exposure part then forms an electrostatic latent image thereon. A developer uses toner to develop the electrostatic latent image and a transfer part transfers a toner image from the image carrier to a recording medium. A cleaning roller has a circumferential surface that contacts with the surface of the image carrier and removes deposits therefrom by using toner that the circumferential surface carries. A carrier driver drives the image carrier and a power detector detects power consumption of the carrier driver. A roller controller determines, based on the detected power consumption whether a removal capacity of the cleaning roller to remove the deposits needs to be increased, and then controls rotation of the cleaning roller in response to a result of the determination.

Claims (36)

1. An image forming apparatus, comprising:

an image carrier for carrying toner on a surface thereof;

a charging part for uniformly charging the surface of the image carrier;

an exposure part for forming an electrostatic latent image by performing an exposure operation, based on image data, on the surface of the image carrier after the image carrier is subjected to a charging operation by the charging part;

a developing part for developing the electrostatic latent image formed on the surface of the image carrier by using the toner;

a transfer part for transferring a toner image formed on the surface of the image carrier, to a predetermined recording medium;

a cleaning roller that has a circumferential surface coming into sliding contact with the surface of the image carrier and carrying the toner, and that removes deposits that are deposited on the surface of the image carrier by using the toner that the circumferential surface carries;

a print ratio detector for detecting a print ratio of an image formed during an image formation period in which an image forming operation for forming an image onto the image carrier based on the image data is performed; and

a roller controller for determining, based on the print ratio detected by the print ratio detector, whether a removal capacity of the cleaning roller to remove the deposits needs to be increased or not, and then controlling a rotation operation of the cleaning roller in response to a result of the determination,

wherein the print ratio indicates a ratio of an area in which the toner is deposited to an area of the image formed on the recording medium, and

the roller controller rotates the cleaning roller such that the circumferential surface of the cleaning roller moves downward at a contact area between the cleaning roller and the image carrier in the same direction as the surface of the image carrier, and that the circumferential surface scoops the toner upward on the far side of the contact area, and when the print ratio detected by the print ratio detector is smaller than a predetermined threshold value, the roller controller determines that the removal capacity of the cleaning roller to remove the deposits needs to be increased, and makes the rotation speed of the cleaning roller during a non-image formation period where the image forming operation is not performed, greater than the rotation speed of the cleaning roller during the image formation period.

2. An image forming apparatus, comprising:

an image carrier for carrying toner on a surface thereof;

a charging part for uniformly charging the surface of the image carrier;

an exposure part for forming an electrostatic latent image by performing an exposure operation, based on image data, on the surface of the image carrier after the image carrier is subjected to a charging operation by the charging part;

a developing part for developing the electrostatic latent image formed on the surface of the image carrier by using the toner;

a transfer part for transferring a toner image formed on the surface of the image carrier, to a predetermined recording medium;

a cleaning roller that has a circumferential surface coming into sliding contact with the surface of the image carrier and carrying the toner, and that removes deposits that are deposited on the surface of the image carrier by using the toner that the circumferential surface carries;

a print ratio detector for detecting a print ratio of an image formed during an image formation period in which an image forming operation for forming an image onto the image carrier based on the image data is performed; and

a roller controller for determining, based on the print ratio detected by the print ratio detector, whether a removal capacity of the cleaning roller to remove the deposits needs to be increased or not, and then controlling a rotation operation of the cleaning roller in response to a result of the determination,

a cleaning blade that removes the toner deposited on the surface from the surface by coming into contact with the surface of the image carrier; and

a toner receiving member that receives and retains the toner, which has been removed from the surface of the image carrier by the cleaning blade, at a lower part of the cleaning roller, and carries the retained toner, which has reached the circumferential surface of the cleaning roller, on the circumferential surface of the cleaning roller;

wherein the print ratio indicates a ratio of an area in which the toner is deposited to an area of the image formed on the recording medium, and

the roller controller rotates the cleaning roller such that the circumferential surface of the cleaning roller moves downward at a contact area between the cleaning roller and the image carrier in the same direction as the surface of the image carrier, and that the circumferential surface scoops the toner retained in the toner receiving member upward on the far side of the contact area, and when the print ratio detected by the print ratio detector is smaller than a predetermined threshold value, the roller controller determines that the removal capacity of the cleaning roller to remove the deposits needs to be increased, and makes the rotation speed of the cleaning roller during a non-image formation period where the image forming operation is not performed, greater than the rotation speed of the cleaning roller during the image formation period.

3. An image forming apparatus, comprising:

an image carrier for carrying toner on a surface thereof;

a charging part for uniformly charging the surface of the image carrier;

an exposure part for forming an electrostatic latent image by performing an exposure operation, based on image data, on the surface of the image carrier after the image carrier is subjected to a charging operation by the charging part;

a developing part for developing the electrostatic latent image formed on the surface of the image carrier by using the toner;

a transfer part for transferring a toner image formed on the surface of the image carrier, to a predetermined recording medium;

a cleaning roller that has a circumferential surface coming into sliding contact with the surface of the image carrier and carrying the toner, and that removes deposits that are deposited on the surface of the image carrier by using the toner that the circumferential surface carries;

a print ratio detector for detecting a print ratio of an image formed during an image formation period in which an image forming operation for forming an image onto the image carrier based on the image data is performed; and

a roller controller for determining, based on the print ratio detected by the print ratio detector, whether a removal capacity of the cleaning roller to remove the deposits needs to be increased or not, and then controlling a rotation operation of the cleaning roller in response to a result of the determination,

wherein the print ratio indicates a ratio of an area in which the toner is deposited to an area of the image formed on the recording medium, and

when the print ratio detected by the print ratio detector is smaller than a predetermined threshold value, the roller controller determines that the removal capacity of the cleaning roller to remove the deposits needs to be increased, and controls the rotation operation of the cleaning roller during a non-image formation period where the image forming operation is not performed, so that an absolute value of the difference between a speed of movement of the circumferential surface of the cleaning roller and a speed of movement of the surface of the image carrier during the non-image formation period where the image forming operation is not performed becomes greater than an absolute value of the difference between a speed of movement of the circumferential surface of the cleaning roller and a speed of movement of the surface of the image carrier during the image formation period.

4. The image forming apparatus according to claim 3 , wherein the roller controller rotates the cleaning roller in a direction in which the circumferential surface of the cleaning roller moves in the same direction as the surface of the image carrier at the contact area between the cleaning roller and the image carrier during the image formation period, and when the print ratio detected by the print ratio detector is smaller than a predetermined threshold value, the roller controller determines that the removal capacity of the cleaning roller to remove the deposits needs to be increased, and reverses a rotation direction of the cleaning roller during the non-image formation period.

Assignments (2)
CHANGE OF NAME Recorded May 18, 2012
From: KYOCERA MITA CORPORATION
To: KYOCERA DOCUMENT SOLUTIONS INC.
Reel/Frame 028230/0345 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 24, 2010
From: KOBAYASHI, KIYOTAKA
To: KYOCERA MITA CORPORATION
Reel/Frame 024586/0057 →
Priority Claims (1)
JP 2009-155843 · Jun 30, 2009 · national
Continuity (1)
Related Publication 20100329721A1 · Dec 30, 2010