IP Library › Granted Patent US 8,426,064
Granted Patent B2
US 8,426,064 · App. 12/745,873 · Granted Apr 23, 2013

Composite material for positive electrode of lithium battery

Inventors: Kazuo Oki (Wakayama, JP); Minoru Sawai (Wakayama, JP); Hiroaki Kitayama (Wakayama, JP); Takamitsu Saito (Kawasaki, JP); Tamaki Miura (Yamata, JP); Kyoichi Watanabe (Ebina, JP)
Assignee: Kao Corporation
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Quick Facts
Patent No.
US 8,426,064
App. No.
12/745,873
Granted
Apr 23, 2013
Kind
B2
Abstract

The present invention provides a composite material for positive electrodes of lithium batteries, which provides a lithium battery having excellent high rate electrical discharge characteristics, has a sufficiently secured diffusion passage for Li, and has high conductivity, a process for producing the same, as well as a positive electrode and a battery using the composite material for positive electrodes of lithium batteries. The present invention relates to a composite material for positive electrodes of lithium batteries, comprising composite particles containing positive electrode active material particles and fibrous carbons, wherein the composite particles have a form in which the positive electrode active material particles are supported by the fibrous carbons.

Claims (16)

1. A process for producing a composite material for positive electrodes of lithium batteries, which comprises composite particles containing positive electrode active material particles and fibrous carbons, the process including:

Step 1 of obtaining a slurry containing a solvent, and the positive electrode active material particles and the fibrous carbons contained in a dispersed state in the solvent; and

Step 2 of subjecting the slurry obtained in Step 1 to spray granulation to obtain granules containing the positive electrode active material particles and the fibrous carbons,

wherein the slurry further contains a dispersing agent in Step 1,

the positive electrode active material particles are supported by the fibrous carbons in the granules obtained in Step 2, and

further comprising Step 3 of removing the dispersing agent from the granules in or after Step 2 to obtain composite particles,

wherein Step 3 is a step of washing the granules with a solvent capable of dissolving the dispersing agent to remove the dispersing agent, thereby obtaining composite particles.

2. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein an average aggregated particle diameter of the positive electrode active material is 0.1 to 10 μm.

3. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein a fiber diameter of the fibrous carbon is 1 to 1,000 nm.

4. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein the fibrous carbon is a carbon nanotube.

5. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein the dispersing agent has a functional group containing an aromatic ring and/or an aliphatic ring.

6. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein an ultrasonic wave type disperser is used in Step 1.

7. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein in Step 1, the dispersed state, where the positive electrode active material particles and the fibrous carbons arc, dispersed, means a state where a ratio calculated by dividing the volume median particle diameter (D 50 ) of the slurry by particle size distribution measurement by the average aggregated particle diameter of the positive electrode active material and multiplying the obtained value by 100 is within 130%.

8. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein an aspect ratio of the fibrous carbon 200 to 2000.

9. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein the fiber length of the fibrous carbon is 1 to 10 μm.

10. The process for producing a composite material for positive electrodes of lithium batteries according to claim 1 , wherein in Step 1, the blending amount of the dispersing agent is 10 to 200 parts by weight based on 100 parts by weight of the fibrous carbon.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 7, 2010
From: OKI, KAZUO; SAWAI, MINORU; KITAYAMA, HIROAKI; SAITO, TAKAMITSU; MIURA, TAMAKI; WATANABE, KYOICHI
To: KAO CORPORATION
Reel/Frame 024496/0663 →
Priority Claims (2)
JP 2007-332579 · Dec 25, 2007 · national
JP 2007-332650 · Dec 25, 2007 · national
Continuity (1)
Related Publication 20100248034A1 · Sep 30, 2010