Flexible magnetic sheet systems
View Patent ↗Flexible magnetic sheets made with high-energy strontium ferrite and oriented magnetic particles of strontium ferrite and barium ferrite, such as to decrease thickness while maintaining a strong magnetic energy as well as flexibility.
1. A method, relating to providing magnetizable film sufficiently thin for use in secondary processes, comprising the step(s) of:
a) providing in bulk at least one binder material;
b) providing in bulk magnetizable particles; and
c) mixing a first quantity of such binder material with a second quantity of such magnetizable particles;
d) wherein at least one configurable mix is provided; and
e) configuring such at least one configurable mix into at least one continuous magnetizable film no thicker than about 15 mils;
f) wherein said at least one binder material comprises at least one slurry.
2. The method according to claim 1 wherein such step of configuring such at least one configurable mix into at least one continuous magnetizable film no thicker than about 15 mils comprises the step(s) of:
a) at least one shaping step of such at least one configurable mix to provide at least one intermediate configuration promoting magnetizing of such magnetizable particles; and
b) at least one magnetizing step of such at least one intermediate configuration.
3. The method according to claim 2 wherein essentially each such at least one magnetizing step is followed by at least one de-magnetizing step.
4. The method according to claim 3 wherein such magnetizable particles comprise essentially a major-dimension particle-size range of about 20 micro-inches to about 100 micro-inches.
5. The method according to claim 3 wherein such magnetizable particles comprise at least one ferrite having magnetic properties based on compositions of BaO.6Fe 2 O 3 , where Ba is barium, Fe is iron, and O is oxygen.
6. The method according to claim 3 wherein such magnetizable particles comprise at least one ferrite having magnetic properties based on compositions of SrO.6Fe 2 O 3 , where Sr is strontium, Fe is iron, and O is oxygen.
7. The method according to claim 1 wherein such at least one binder material comprises at least one polymer.
8. The method according to claim 1 wherein such at least one binder material comprises at least one polyvinyl.
9. The method according to claim 1 wherein such at least one binder material comprises at least one polyurethane.
10. The method according to claim 1 wherein such at least one binder material comprises at least one polyamide.
11. The method according to claim 1 wherein such at least one binder material comprises at least one polyester.
12. The method according to claim 1 wherein such at least one binder material comprises at least one acrylic.
13. The method according to claim 1 wherein such at least one binder material comprises at least one copolymer of at least two of the following:
a) polyvinyl;
b) polyurethane;
c) acrylic;
d) polyester;
e) polyamide.
14. The method according to claim 1 wherein such at least one slurry substantially comprises thixotropic properties.
15. A method, relating to providing magnetizable film sufficiently thin for use in secondary processes, comprising the step(s) of:
a) providing in bulk at least one binder material;
b) providing in bulk magnetizable particles; and
c) mixing a first quantity of such binder material with a second quantity of such magnetizable particles;
d) wherein at least one configurable mix is provided; and
e) configuring such at least one configurable mix into at least one continuous magnetizable film no thicker than about 15 mils;
f) wherein such step of configuring such at least one configurable mix into at least one continuous magnetizable film no thicker than about 15 mils comprises the step(s) of
i) at least one shaping step of such at least one configurable mix to provide at least one intermediate configuration promoting magnetizing of such magnetizable particles, and
ii) at least one magnetizing step of such at least one intermediate configuration,
iii) wherein such at least one shaping step is preceded by at least one viscosity adjustment step of such at least one configurable mix,
iv) wherein such at least one viscosity adjustment step is followed by at least one plastic aligning step of such magnetic particles within such at least one configurable mix,
v) wherein such at least one plastic aligning step is followed by at least one de-magnetizing step of such magnetic particles, and
vi) wherein such at least one de-magnetizing step is followed by at least one viscosity adjustment step.
16. The method according to claim 15 wherein such at least one de-magnetizing step is followed by at least one take-up roller step.
17. A method, relating to providing magnetizable film sufficiently thin for use in secondary processes, comprising the step(s) of:
a) providing in bulk at least one binder material;
b) providing in bulk magnetizable particles; and
c) mixing a first quantity of such binder material with a second quantity of such magnetizable particles;
d) wherein at least one configurable mix is provided; and
e) configuring such at least one configurable mix into at least one continuous magnetizable film no thicker than about 15 mils;
f) wherein such step of configuring such at least one configurable mix into at least one continuous magnetizable film no thicker than about 15 mils comprises the step(s) of
i) at least one shaping step of such at least one configurable mix to provide at least one intermediate configuration promoting magnetizing of such magnetizable particles, and
ii) at least two magnetizing steps of such at least one intermediate configuration,
iii) wherein essentially each of such at least two magnetizing steps is followed by at least one de-magnetizing step.
18. The method according to claim 17 wherein such at least one shaping step is preceded by at least one viscosity adjustment step of such at least one configurable mix.
19. The method according to claim 18 wherein such at least one viscosity adjustment step is followed by at least one plastic aligning step of such magnetic particles within such at least one configurable mix.
20. The method according to claim 19 wherein such at least one plastic aligning step is followed by at least one de-magnetizing step of such magnetic particles.
21. The method according to claim 20 wherein such at least one de-magnetizing step is followed by at least one viscosity adjustment step.
22. The method according to claim 17 wherein such magnetizable particles comprise essentially a major-dimension particle-size range of about 20 micro-inches to about 100 micro-inches.
23. The method according to claim 17 wherein such magnetizable particles comprise at least one ferrite having magnetic properties based on compositions of BaO.6Fe 2 O 3 , where Ba is barium, Fe is iron, and O is oxygen.
24. The method according to claim 17 wherein such magnetizable particles comprise at least one ferrite having magnetic properties based on compositions of SrO.6Fe 2 O 3 , where Sr is strontium, Fe is iron, and O is oxygen.