Testing of swing type check valves using phased array sequence scanning
A computer with a proper program generates a phased array sequence of signals. In a pulser with delays, the signals are fed through a multiplexor into a water wedge that is attached to a valve being tested. For a sequential operation of the valves from the open to the closed position, ultrasonic signals are transmitted through the fluid contained in the valve and reflected back through piezo-electric crystals to the multiplexor. By summation and merger of the signals, an image can be developed of the operation of the valve to determine if the valve is operating properly. By use of the water wedge, the top plate of the valve appears to disappear because the water wedge has the same refractive angle as the fluid contained in the valve.
1. A method of testing operation of a valve filled with fluid to determine if the valve is operating properly, said method comprising the following steps:
providing a user setup that includes programming a computer to generate a phased array of output signals;
converting said phased array of output signals into phased outgoing pulses;
feeding said phased outgoing pulses to transmitting piezo-electric devices attached to a water wedge mounted on said valve;
generating from said phased outgoing pulses an acoustical phased wave front in said fluid;
receiving reflected signals in said fluid by receiving piezo-electric devices attached to said water wedge;
summing said reflected signals to give an output; and
displaying said output to visually indicate condition of said valve during operation.
2. The method of testing operation of a valve filled with fluid to determine if the valve is operating properly as recited in claim 1 including after said converting step an additional step of first multiplexing said phased outgoing pulses in a multiplexor and after said receiving step an additional step of second multiplexing said reflected signals in said multiplexor.
3. The method of testing operation of a valve filled with fluid to determine if the valve is operating properly as recited in claim 2 wherein said water wedge is a wedge-shaped solid material with a refraction index approximately the same as water.
4. The method of testing operation of a valve filled with fluid to determine if the valve is operating properly as recited in claim 3 wherein said water wedge is attached to a top plate of said valve, an angle of said water wedge with respect to said top plate being between 0° to 70°.
5. The method of testing operation of a valve filled with fluid to determine if the valve is operating properly as recited in claim 4 wherein said valve is a swing type check valve with a disc.
6. A method of testing in situ a swing type check valve filled with fluid to determine if the valve is operating properly, said method comprising:
mounting a water wedge on a relatively flat surface of said swing type check valve;
setting up a computer with a program to generate phased signals;
generating said phased signals;
creating from said phased signals a series of pulsed signals with delays;
first feeding said series of pulsed signals with delays through a multiplexor to transmit piezo-electric crystals;
transmitting an array of acoustical waves through said water wedge and said relatively flat surface into said fluid, said array of acoustical waves being caused by said series of pulsed signal in said transmit piezo-electric crystals;
receiving a reflected array of acoustical waves in receiving piezo-electric crystals through said relatively flat surface and said water wedge, said reflected array of acoustical waves causing reflection signals in said receiving piezo-electric crystals;
second feeding said reflection signals through said multiplexor to a receiver with delay to generate a series of output signals;
summing said series of output signals to give a summed output; and
displaying said summed output over an operation cycle of said swing type check valve.
7. The method of testing in situ a swing type check valve filled with fluid to determine if the valve is operating properly as recited in claim 6 wherein said relative flat surface is a top of said swing type check valve.
8. The method of testing in situ a swing type check valve filled with fluid to determine if the valve is operating properly as recited in claim 7 wherein said water wedge is made from a plastic mixture with a refraction index being approximately the same as water.
9. The method of testing in situ a swing type check valve filled with fluid to determine if the valve is operating properly as recited in claim 8 wherein said testing is over at least one full cycle of said swing type check valve.
10. The method of testing in situ a swing type check valve filled with fluid to determine if the valve is operating properly as recited in claim 8 wherein said transmit piezo-electric crystals and said receiving piezo-electric crystals are mounted at an angle of said water wedge, said angle being relative to said top.
11. The method of testing in situ a swing type check valve filled with fluid to determine if the valve is operating properly as recited in claim 10 wherein said angle varies between 0° to 70°.
12. The method of testing in situ a swing type check valve filled with fluid to determine if the valve is operating properly as recited in claim 7 wherein an angle of said water wedge relative to said top is around 15° to 20°.