Lead frame ball grid array with traces under die having interlocking features
A package includes a first plated area, a second plated area, a die attached to the first plated area, and a bond coupling the die to the second plated area. The package further includes a molding encapsulating the die, the bond, and the top surfaces of the first and second plated areas, such that the bottom surfaces of the first and second plated areas are exposed exterior to the package. Additional embodiments include a method of making the package.
1. A method of making a packaged semiconductor device comprising:
a. etching a pattern of interlocking features on a top surface of a monolithic substrate;
b. plating a first pattern on the top surface of the monolithic substrate thereby forming a plurality of routing traces each having a first contact point and at least one additional contact point, wherein at least some of the first contact points or additional contact points coincide with at least one interlocking feature;
c. plating a second pattern on a bottom surface of a monolithic substrate;
d. mounting a semiconductor die on the top surface of the monolithic substrate with an adhesive;
e. attaching wirebonds from the semiconductor die to the first contact points of the routing traces;
f. encapsulating the die in a mold compound;
g. Etching away the portions of the monolithic substrate not plated by the second pattern thereby forming standoffs disposed at least some of the additional contact points; and
h. singulating the semiconductor device.
2. The method of claim 1 wherein the mold compound fills at least one of the interlocking features.
3. The method of claim 1 wherein the adhesive fills at least one of the interlocking features.
4. The method of claim 1 wherein the first pattern comprises any among a list of gold, silver, nickel, palladium and any alloy combination thereof.
5. The method of claim 1 wherein the plating a first pattern comprises arranging the first pattern such that the routing traces are disposed under the semiconductor die.
6. The method of claim 1 further comprising metallizing any exposed portion of the standoffs.
7. The method of claim 1 further comprising forming an underfill layer for encapsulating at least a portion of the standoffs.