Method of forming current tracks on semiconductors
Methods of making current tracks for semiconductors are disclosed. The methods involve selectively depositing a hot melt ink resist containing rosin resins and waxes on a silicon dioxide or silicon nitride layer coating a semiconductor followed by etching uncoated portions of the silicon dioxide or silicon nitride layer with an inorganic acid etch to expose the semiconductor and simultaneously inhibit undercutting of the hot melt ink resist. The etched portions may then be metallized to form a plurality of substantially uniform current tracks.
1. A method comprising:
a) providing a semiconductor comprising a front side and a back side, the front side comprises an antireflective layer composed of SiO x or silicon nitride;
b) selectively applying a hot melt ink resist comprising one or more hydrogenated rosin resins having acid functional groups, and one or more fatty acids to the antireflective layer, the hot melt ink resist has an acid number of at least 190; and
c) applying an etch composition comprising one or more inorganic acids to the semiconductor to etch away exposed portions of the semiconductor antireflective layer and simultaneously inhibit undercutting of the hot melt ink resist.
2. The method of claim 1 , wherein the hydrogenated rosin resin is derived from abietic acid or pimaric acid.
3. The method of claim 1 , wherein the hydrogenated rosin resin is included in amounts of at least 10 wt %.
4. The method of claim 1 , wherein the fatty acid is included in amounts of at least 60 wt %.
5. The method of claim 1 , wherein the inorganic acid is chosen from hydrogen fluoride, sulfuric acid or hydrochloric acid.
6. The method of claim 1 , wherein the etch composition further comprises one or more ammonium compounds.
7. The method of claim 1 , wherein the etch composition further comprises one or more polyols.
8. The method of claim 7 , wherein the one or more polyols are chosen from ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, butylene glycol, polybutylene glycol, dipropylene glycol, tripropylene glycol, and glycerin.
9. The method of claim 1 , wherein the hot melt inkjet resist is selectively applied at a temperature of 95° C. or less.
10. The method of claim 1 , wherein the etchant is applied at room temperature to 50° C.
11. The method of claim 1 , wherein the polyol is included in amounts of 20% to 80% by volume.
12. A method comprises:
a) providing a semiconductor comprising a front side and a back side, the front side comprises a doped emitter layer,
b) selectively applying a hot melt ink resist comprising one or more hydrogenated rosin resins having acid functional groups, and one or more fatty acids to the doped emitter layer, the hot melt ink resist has an acid number of at least 190; and
c) applying an etch composition comprising one or more inorganic acids to the semiconductor to etch away exposed portions of the doped emitter layer and simultaneously inhibiting undercutting of the hot melt ink resist.
13. The method of claim 12 , wherein the hydrogenated rosin resin is derived from abietic acid or pimaric acid.
14. The method of claim 12 , wherein the inorganic acid is chosen from hydrogen fluoride, sulfuric acid or hydrochloric acid.
15. The method of claim 12 , wherein the etch composition further comprises one or more ammonium compounds.
16. The method of claim 12 , wherein the etch composition further comprises one or more polyol.
17. The method of claim 16 , wherein the one or more polyols are chosen from ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, butylene glycol, polybutylene glycol, dipropylene glycol, tripropylene glycol, and glycerin.