IP Library › Granted Patent US 8,481,169
Granted Patent B2
US 8,481,169 · App. 12/666,806 · Granted Jul 9, 2013

Leather

Inventors: Shinji Kashiwagura (Yamagata, JP); Seiji Yamaguchi (Yamagata, JP); Yoshiyuki Ito (Wako, JP); Takashi Yamaguchi (Wako, JP)
Assignees: Midori Hokuyo Co., Ltd.; Honda Motor Co., Ltd.
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Quick Facts
Patent No.
US 8,481,169
App. No.
12/666,806
Granted
Jul 9, 2013
Kind
B2
Abstract

A leather obtained by a (1) pre-treatment before tanning, (2) tanning process where glutaraldehyde is used as a tanning agent, (3) process where a re-tanning agent is used which is constituted by synthetic tannin, resin and aluminum, of which the synthetic tannin is constituted by (a) condensation product of aromatic sulfonic acid with formaldehyde or mixture of aromatic sulfonic acid and condensation product of aromatic sulfonic acid with formaldehyde, (b) methylene cyclic polymer of aromatic sulfonic acid with hydroxy aromatic compound or mixture of aromatic sulfonic acid and methylene cyclic polymer of aromatic sulfonic acid with hydroxy aromatic compound and (c) glyoxal, while the resin is constituted by (a) acrylic acid, methacrylic acid, acrylic acid ester or methacrylic acid ester polymer(s) and mixture thereof, and copolymer(s) thereof or mixture thereof and (b) polycondensation product of melamine with formaldehyde, wherein the re-tanning agent having the aforementioned composition is used to perform re-tanning, followed by dyeing as well as fatliquoring treatment using a fatliquoring agent constituted by (a) synthetic oil and natural oil and (b) mixture of synthetic oil and natural constituent, and (4) post-treatment after re-tanning; wherein said leather is characterized in that it is flexible and has unique elasticity and softness beyond what is presented by the material hide and has restorability that prevents the leather from stretching more than it should, and also in that its conditions include a BLC stiffness/softness of 4.42 mm or more but 4.90 mm or less and maximum set ratio of 10.7 or more but 13.9 or less.

Claims (11)

1. A leather obtained by a process comprising (1) pre-treatment before tanning, (2) a tanning process where glutaraldehyde is used as a tanning agent, (3) a process where a re-tanning agent is used which is constituted by 20 to 30 percent by weight of synthetic tannin and 13 to 25 percent by weight of resin, both relative to 100 percent by weight of shaved leather, while the aforementioned synthetic tannin is constituted by (a) 0.45 to 0.50 of condensation product of aromatic sulfonic acid with formaldehyde (b) 0.38 to 0.43 of methylene cyclic polymer of aromatic sulfonic acid with hydroxy aromatic compound and (c) 0.10 to 0.15 of glyoxal (all are weight ratios, the total of which is 1.00), while the aforementioned resin is constituted by (a) 0.67 to 0.72 of acrylic acid, and copolymer(s) thereof and (b) 0.28 to 0.33 of polycondensation product of melamine with formaldehyde (all are weight ratios, the total of which is 1.00), wherein a fatliquoring agent constituted by (a) synthetic oil and natural oil and (b) mixture of synthetic oil and natural constituent is used in an amount of 15 to 19 percent by weight relative to 100 percent by weight of shaved leather,

wherein a sample taken from a part of the leather obtained by re-tanning and subsequent post-treatment meets conditions including a BLC stiffness/softness of 4.42 mm or more but 4.90 mm or less and maximum set ratio of 10.7 or more but 12.4 or less.

2. A leather obtained by a process comprising (1) pre-treatment before tanning, (2) a tanning process where glutaraldehyde is used as a tanning agent, (3) a process where a re-tanning agent is used which is constituted by 20 to 30 percent by weight of synthetic tannin, 13 to 25 percent by weight of resin and 0.7 to 4.0 percent by weight of aluminum, all relative to 100 percent by weight of shaved leather, while the aforementioned synthetic tannin is constituted by (a) 0.45 to 0.50 of condensation product of aromatic sulfonic acid with formaldehyde (b) 0.38 to 0.43 of methylene cyclic polymer of aromatic sulfonic acid with hydroxy aromatic compound and (c) 0.10 to 0.15 of glyoxal (all are weight ratios, the total of which is 1.00), while the aforementioned resin is constituted by (a) 0.67 to 0.72 of acrylic acid, and copolymer(s) thereof and (b) 0.28 to 0.33 of polycondensation product of melamine with formaldehyde (all are weight ratios, the total of which is 1.00), wherein a fatliquoring agent constituted by (a) synthetic oil and natural oil and (b) mixture of synthetic oil and natural constituent is used in an amount of 15 to 19 percent by weight relative to 100 percent by weight of shaved leather,

wherein a sample taken from a part of the leather obtained by re-tanning and subsequent post-treatment meets conditions including a BLC stiffness/softness of 5.0 mm or more and maximum set ratio of 10% or less.

3. A method for producing a leather, comprising

(1) performing pre-treatment before tanning,

(2) performing a tanning process where glutaraldehyde is used as a tanning agent,

(3) performing a process where a re-tanning agent is used which comprises 20 to 30 percent by weight of synthetic tannin and 13 to 25 percent by weight of resin, both relative to 100 percent by weight of shaved leather, of which the synthetic tannin is constituted by (a) 0.45 to 0.50 of condensation product of aromatic sulfonic acid with formaldehyde, (b) 0.38 to 0.43 of methylene cyclic polymer of aromatic sulfonic acid with hydroxy aromatic compound and (c) 0.10 to 0.15 of glyoxal (all are weight ratios, the total of which is 1.00), while the resin is constituted by (a) 0.67 to 0.72 of acrylic acid and copolymer(s) thereof and (b) 0.28 to 0.33 of polycondensation product of melamine with formaldehyde (all are weight ratios, the total of which is 1.00), wherein a fatliquoring agent constituted by (a) synthetic oil and natural oil and (b) mixture of synthetic oil and natural constituent is used in an amount of 15 to 19 percent by weight relative to 100 percent by weight of shaved leather, and

(4) performing post-treatment after re-tanning,

wherein a sample taken from a part of the leather obtained by the re-tanning and subsequent post-treatment meets conditions including a BLC stiffness/softness of 4.42 mm or more but 4.90 mm or less and maximum set ratio of 10.7 or more but 12.4 or less.

4. A method for producing a leather according to claim 3 , wherein the re-tanning agent further comprises aluminum compound.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2009
From: KASHIWAGURA, SHINJI; YAMAGUCHI, SEIJI
To: MIDORI HOKUYO CO., LTD.
Reel/Frame 023704/0701 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2009
From: ITO, YOSHIYUKI; YAMAGUCHI, TAKASHI
To: HONDA MOTOR CO., LTD.
Reel/Frame 023704/0709 →
Priority Claims (1)
JP 2007-170395 · Jun 28, 2007 · national
Continuity (1)
Related Publication 20100325811A1 · Dec 30, 2010