Method for nondestructive testing of pipes
The invention relates to a process for the destruction-free testing of metallic pipes, in particular seamlessly produced steel pipes, in which method the entire length of the pipe is scanned following the circumference precisely and in this case, in addition to the wall thickness (WD) and the external diameter (D a ) being determined, the inner and outer surfaces of the pipe are examined for faults, the faults determined in this process are compared with a predefined permissible reference fault depth RFT (RFT=fault threshold of×% of the nominal wall thickness), the pipes are sent to reworking means if the fault threshold is exceeded, and a requisite minimum wall thickness (WD min ) has to be present in the reworked region after the processing has been carried out. For this purpose, the invention provides for the pipes containing faults to be released for reworking only when the determined geometrical parameters have been correlated with one another beforehand in an evaluation step, and the following conditions are met: WD−RFT>WD min for faults on the inner and outer sides of the pipe and D a −RFT>D a min for faults on the outer side of the pipe.
1. A method for nondestructive testing of a metallic pipe, in particular of a seamlessly produced steel pipe, comprising the steps of:
scanning a perimeter of the pipe along an entire length of the pipe;
determining from the scan a wall thickness and an outside diameter;
examining an inner and outer surface of the pipe to identify flaws;
comparing the identified flaws with a predefined permissible reference flaw depth expressed as a percentage of a nominal wall thickness of the pipe;
correlating the wall thickness, the outside diameter and the permissible reference flaw depth with one another in an evaluation step; and
releasing the pipes for reworking only if the correlation satisfies the following condition:
WD−RFT>WD min for flaws on an inside and outside of the pipe, and
D a −RFT>D a min for flaws on the outside of the pipe,
wherein
WD=wall thickness,
WD min =required minimum wall thickness,
D a =outside diameter of the pipe,
D a min =required minimum outside diameter of the pipe,
RFT=reference flaw depth.
2. The method of claim 1 , further comprising the steps of:
by assuming a linear relationship between a displayed flaw amplitude and an actual flaw depth, computing the actual flaw depth according to the following formula:
AFT=(displayed flaw amplitude)/ (reference flaw amplitude)×(reference flaw depth), and
releasing the pipes for reworking only if the following conditions are satisfied:
WD−AFT>WDmin for flaws on the inside and outside of the pipe, and
Da−AFT>Da min for flaws on the outside of the pipe,
wherein AFT is the actual flaw depth.
3. The method of claim 1 , wherein the pipes are released for reworking automatically.
4. The method of claim 1 , further comprising the step of applying on the pipes having an identified flaw a coordinate system zero that unambiguously localizes a corresponding location of the flaw.