Process of making natural tourmaline fiber and filter
The present invention provides to a method of producing fiber from tourmaline anion fiber; of which, polypropylene or polyethylene chip, TPE and submicrometer tourmaline particle are prepared and then rolled into submicrometer tourmaline agglomerate through granulation by double screw; then, take submicrometer tourmaline agglomerate and polypropylene or polyethylene chip, of which the content of tourmaline agglomerate accounts for 1˜10% of gross weight, and TPE for 1˜40% of gross weight; tourmaline agglomerate and polypropylene or polyethylene are melted into composite fiber or filter material via spinning, such that the fiber or filter material can yield anion and present outstanding gas permeability and mechanical property.
1. A method of producing natural tourmaline anion fiber comprising 70% to 95% by gross weight of a polypropylene having a molecular weight of 3.15×10 5 g/mole or a polyethylene having a molecular weight of 1.5×10 5 to 2.5×10 5 g/mole, 5% to 30% by gross weight of submicrometer tourmaline particles and 1 to 40% by gross weight of thermoplastic elastomer (TPE) or ethylene propylene diene rubber (EPDM), wherein the method comprises the steps of:
mixing and granulating submicrometer tourmaline particles and polypropylene chips or a polyethylene chips via a twin-screw mixer to prepare an agglomerate containing 1 to 10% by gross weight of submicrometer tourmaline particles;
melting and spinning the agglomerate at a temperature of 250° C. to 300° C. to form a spun fiber, and then cooling the spun fiber; and
thermal stretching at 100° C. and thermal forming at 90° C., to obtain the natural tourmaline anion fiber.
2. The method as defined in claim 1 , wherein the said agglomerate comprises 70% to 95% by gross weight of polyethylene chips with a molecular weight of 1.5×10 5 to 2.5×10 5 g/mole and 5% to 30% by gross weight of submicrometer tourmaline particles.
3. The method as defined in claim 1 , wherein the said agglomerate comprises 70% to 95% by gross weight of polypropylene chips with a molecular weight of 3.15×10 5 g/mole and 5% to 30% by gross weight of submicrometer tourmaline particles.
4. The method as defined in claim 1 , wherein the said fiber is mixed with 0.5 to 5% by gross weight of nano-silver grains.
5. The method as defined in claim 1 , wherein the said fiber is mixed with 0.5 to 5% by gross weight of a microcapsule, wherein the microcapsule contains functional material.
6. The method as defined in claim 5 , wherein the said functional material is an extracted vegetable oil.
7. A method of producing filter material, which comprises the steps of:
preparing a first material, which contains 70% to 95% by gross weight of a polypropylene chip having a molecular weight of 3.15×10 5 g/mole or a polyethylene chip having a molecular weight of 1.5×10 5 to 2.5×10 5 g/mole, 5% to 30% by gross weight of submicrometer tourmaline particles and 1 to 40% by gross weight of a thermoplastic elastomer (TPE);
mixing the first material into an agglomerate;
preparing a second material of a polypropylene chip having a molecular weight of 3.15×10 5 g/mole or a polyethylene chip having a molecular weight of 1.5×10 5 to 2.5×10 5 g/mole;
mixing the agglomerate and the second material to form a mixed material, where the content of agglomerate is 1 to 10% by gross weight of the second material;
spinning the mixed material at a temperature of 200° C. to 300° C. and with an extensibility of 3 to 8 times to form a fiber material; and
thermal stretching the fiber material at a temperature of 130° C. to 160° C. and thermal forming the same at a temperature of 70° C. to 100° C. to produce a filter material.
8. The method as defined in claim 7 , wherein the said first material comprises a first polypropylene, submicrometer tourmaline particles and TPE, and the said second material comprises agglomerate and a second polypropylene.
9. The method as defined in claim 7 , wherein the said first material comprises the first polyethylene, submicrometer tourmaline particles and TPE, and the said second material comprises agglomerate and second polyethylene.
10. The method as defined in claim 7 , wherein the said fiber is mixed with 0.5 to 5% by gross weight of nano-silver grains.
11. The method as defined in claim 7 , wherein the said fiber is mixed with 0.5 to 5% by gross weight of a microcapsule, wherein the microcapsule contains functional material.
12. The method as defined in claim 11 , wherein the said functional material is an extracted vegetable oil.