Assembly for diagnosing a device with moving parts
The invention is based on refining and developing an arrangement such that reliable diagnosis of the state and/or of the operating parameters of an apparatus can be performed inexpensively.
1. An arrangement for diagnosing a device with moving parts, comprising:
a data processing installation having a computer;
at least one apparatus having a control device, wherein the apparatus has moving parts which are articulated to connection points on a fixed basic body or to further moving parts;
at least one sensor device which is wireless and secured in position on a connection point or on a moving part for capturing physical data from the respective moving part and transmitting said data wirelessly to the computer, wherein the at least one sensor device is configured to capture and transmit accelerations and/or temperatures and/or light and/or torques and/or noise and/or chemical substances in the environment and/or also voltages and/or currents;
means for providing a temporary connection, during operation, between the computer and the control device to control motion sequences of the apparatus and to simultaneously read the data and to capture control device time from the control device such that a time synchronization will be performed between the computer and the control device;
a synchronization module for synchronizing control device time and sensor device times; and
a diagnosis device for analyzing the captured data, wherein time intervals and time differences are calculated and are compared with model data.
2. The arrangement as claimed in claim 1 , wherein the sensor device is arranged at a marked position provided for a sensor device.
3. The arrangement as claimed in claim 1 , wherein the sensor device captures data at a preset challenge rate during operation.
4. The arrangement as claimed in claim 1 , wherein the data processing installation comprises:
a bridge unit to which at least one sensor device transmits captured data.
5. The arrangement as claimed in claim 4 , wherein the bridge unit is fitted to or integrated in the control device of the apparatus.
6. The arrangement as claimed in claim 4 , wherein the bridge unit is fitted to or integrated in the computer.
7. The arrangement as claimed in claim 1 , wherein the computer reads data captured by the sensor device and/or configures the sensor device.
8. The arrangement as claimed in claim 1 , wherein the computer reads data from the control device and/or configures the control device during operation.
9. The arrangement as claimed in claim 1 , wherein the computer contains software for analyzing the data received from the sensor device and/or data from the control device for outputting diagnosis results from the data.
10. The arrangement as claimed in claim 1 , wherein the computer captures data from a plurality of sensor devices in different apparatuses and/or reads data from a plurality of control devices in different apparatuses, duirng operation.
11. The arrangement as claimed in claim 1 , wherein the computer configures a plurality of sensor devices in different apparatuses and/or configures a plurality of control devices in different apparatuses, during operation.
12. The arrangement as claimed in claim 1 , wherein the computer is a mobile computer.
13. The arrangement as claimed in claim 1 , wherein the data processing installation comprises:
a central, external memory to which the computer transmits data captured by the sensor device and/or data from the control device via an Internet connection.
14. The arrangement as claimed in claim 1 , wherein data from the control device and/or from the sensor device are transmitted by a radio repeater.
15. The arrangement as claimed in claim 1 , wherein the sensor device has a housing in and/or on which one or more sensors are held.
16. The arrangement as claimed in claim 15 , comprising:
at least one acoustic sensor for capturing noise, which is held in or on the housing.
17. The arrangement as claimed in claim 16 , comprising:
a first acoustic sensor for capturing noise from the moving part, which is held in the housing; and
a second acoustic sensor for capturing ambient noise, which is held on the housing.
18. The arrangement as claimed in claim 17 , comprising:
at least one process board, which is held in the housing.
19. The arrangement as claimed in claim 18 , wherein the sensor device has a dedicated data memory.
20. The arrangement as claimed in claim 18 , which the sensor device has a dedicated power supply.
21. The arrangement as claimed in claim 20 , wherein the sensor device is secured in position magnetically or mechanically.