IP Library Granted Patent US 8,521,400
Granted Patent B2
US 8,521,400 · App. 12/820,612 · Granted Aug 27, 2013

Combustion apparatus and method for combustion control

Inventors: Akihito Yamashita (Fuji, JP); Mitsutaka Inaba (Fuji, JP); Jun Aiso (Fuji, JP)
Assignee: Purpose Company Limited
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Quick Facts
Patent No.
US 8,521,400
App. No.
12/820,612
Granted
Aug 27, 2013
Kind
B2
Abstract

A combustion apparatus (water heater) includes a combustion unit (burner) combusting fuel, at least two flame detector (flame rods) detecting whether there is a flame or not in the combustion unit, a determination unit (control device) determining whether or not there is a misfire, based on detected results of the flame detectors, and a control unit (control device) stopping supply of the fuel to the combustion unit in response to a determined result of the determination unit.

Claims (66)

1. A combustion apparatus, comprising:

a combustion means for combusting fuel;

at least two flame detecting means for detecting whether there is a flame or not in the combustion means;

a determination unit for determining whether or not there is a misfire where the flame is not detected based on detected results of the at least two flame detecting means; and

a control unit for stopping supply of the fuel to the combustion means in response to a determined result of the determination unit.

2. The combustion apparatus of claim 1 , further comprising:

a timing means,

wherein the determination unit determines that the misfire is present if one of the flame detecting means detects the flame and another flame detecting means has not detected the flame for a predetermined time.

3. The combustion apparatus of claim 2 , further comprising:

an output means for outputting a state of the combustion apparatus,

wherein the determination unit outputs a determined result of flame detection anomaly to the output means if any of the flame detecting means detects the flame after a predetermined time has passed since the supply of the fuel to the combustion means was stopped or before combustion of the combustion means is started, and

wherein the output means outputs the determined result as information on the state of the combustion apparatus.

4. The combustion apparatus of claim 2 , wherein the control unit executes a re-ignition process if at least one of the flame detecting means does not detect the flame after a predetermined time has passed since the supply of the fuel to the combustion means was stopped.

5. The combustion apparatus of claim 1 , wherein at least one of the flame detecting means detects a value of current which passes through the flame, and the determination unit determines that the flame is not present in the combustion means if the value of current detected is under a threshold value.

6. The combustion apparatus of claim 1 , wherein each of the at least two flame detecting means detects the flame based on different detection criterion.

7. The combustion apparatus of claim 6 ,

wherein a first flame detection means of the at least two flame detecting means detects whether the flame is present based on electrical conduction of the flame, and

wherein a second flame detection means of the at least two flame detecting means detects whether the flame is present based on current passing through the flame.

8. A combustion control method comprising:

detecting whether or not there is a flame in a combustion means for combusting fuel by at least two flame detecting means for detecting whether there is the flame or not in the combustion means;

determining whether or not there is a misfire where the flame is not detected based on detected results of the at least two flame detecting means; and

stopping supply of the fuel to the combustion means in response to a determined result.

9. The combustion control method of claim 8 , further comprising:

timing passing time by a timing means for timing passing time; and

determining that the misfire is present if a predetermined time has passed since one of the flame detecting means detects the flame and the other flame detecting means does not detect the flame.

10. The combustion control method of claim 9 , further comprising:

outputting a determined result of flame detection anomaly to an output means for outputting a state of a combustion apparatus if any of the flame detecting means detects the flame after a predetermined time has passed since the supply of the fuel to the combustion means was stopped or before combustion of the combustion means is started; and

outputting the determined result by the output means as information on the state of the combustion apparatus.

11. The combustion control method of claim 9 , further comprising:

executing a re-ignition process if at least one of the flame detecting means does not detect the flame after a predetermined time has passed since the supply of the fuel to the combustion means was stopped.

12. The combustion control method of claim 8 , further comprising:

detecting a value of current which passes through the flame; and

determining that the flame is not present in the combustion means if the value of current detected is under a threshold value.

13. The combustion control method of claim 8 , wherein each of the at least two flame detecting means detects the flame based on different detection criterion.

14. The combustion control method of claim 13 ,

wherein a first flame detection means of the at least two flame detecting means detects whether the flame is present based on electrical conduction of the flame, and

wherein a second flame detection means of the at least two flame detecting means detects whether the flame is present based on current passing through the flame.

15. A combustion apparatus comprising:

a burner that combusts fuel;

at least two flame detectors that detect whether there is a flame or not in the burner;

a determination unit that determines whether or not there is a misfire where the flame is not detected based on detected results of the at least two flame detectors; and

a control unit that stops supply of the fuel to the burner in response to a determined result of the determination unit.

16. The combustion apparatus of claim 15 , further comprising:

a timer,

wherein the determination unit determines that the misfire is present if one of the flame detectors detects the flame and another flame detector has not detected the flame for a predetermined time.

17. The combustion apparatus of claim 16 , further comprising:

an output unit that outputs a state of the combustion apparatus,

wherein the determination unit outputs a determined result of flame detection anomaly to the output unit if any of the flame detectors detects the flame after a predetermined time has passed since the supply of the fuel to the burner was stopped or before combustion of the burner is started, and

wherein the output unit outputs the determined result as information on the state of the combustion apparatus.

18. The combustion apparatus of claim 16 , wherein the control unit executes a re-ignition process if at least one of the flame detectors does not detect the flame after a predetermined time has passed since the supply of the fuel to the burner was stopped.

19. The combustion apparatus of claim 15 , wherein at least one of the flame detectors detects a value of current which passes through the flame, and the determination unit determines that the flame is not present in the burner if the value of current detected is under a threshold value.

20. A combustion control method comprising:

detecting whether or not there is a flame in a burner that combusts fuel by at least two flame detectors that detect whether there is a flame or not in the burner;

determining whether or not there is a misfire where the flame is not detected based on detected results of the at least two flame detectors; and

stopping supply of the fuel to the burner in response to a determined result.

21. The combustion control method of claim 20 , further comprising:

timing passing time by a timer that times passing time; and

determining that the misfire is present if a predetermined time has passed since one of the flame detectors detects the flame and another flame detector does not detect the flame.

22. The combustion control method of claim 21 , further comprising:

outputting a determined result of flame detection anomaly to an output unit that outputs a state of a combustion apparatus if any of the flame detectors detects the flame after a predetermined time has passed since the supply of the fuel to the burner was stopped or before combustion of the burner is started; and

outputting the determined result by the output unit as information on the state of the combustion apparatus.

23. The combustion control method of claim 21 , further comprising:

executing a re-ignition process if at least one of the flame detectors does not detect the flame after a predetermined time has passed since the supply of the fuel to the burner was stopped.

24. The combustion control method of claim 20 , further comprising:

detecting a value of current which passes through the flame; and

determining that the flame is not present in the burner if the value of current detected is under a threshold value.

Assignments (2)
CHANGE OF NAME Recorded Jan 9, 2012
From: TAKAGI INDUSTRIAL COMPANY LIMITED
To: PURPOSE COMPANY LIMITED
Reel/Frame 027499/0903 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2010
From: YAMASHITA, AKIHITO; INABA, MITSUTAKA; AISO, JUN
To: TAKAGI INDUSTRIAL CO., LTD.
Reel/Frame 024614/0259 →
Continuity (1)
Related Publication 20110313637A1 · Dec 22, 2011