IP Library Granted Patent US 8,528,157
Granted Patent B2
US 8,528,157 · App. 11/751,267 · Granted Sep 10, 2013

Coverage robots and associated cleaning bins

Inventors: Mark Schnittman (Cambridge, MA); Daniel N. Ozick (Newton, MA); Gregg W. Landry (Gloucester, MA)
Assignee: iRobot Corporation
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Quick Facts
Patent No.
US 8,528,157
App. No.
11/751,267
Granted
Sep 10, 2013
Kind
B2
Abstract

An autonomous coverage robot includes a chassis, a drive system configured to maneuver the robot, and a cleaning assembly. The cleaning assembly includes a cleaning assembly housing and at least one driven sweeper brush. The robot includes a controller and a removable sweeper bin configured to receive debris agitated by the driven sweeper brush. The sweeper bin includes an emitter disposed on an interior surface of the bin and a receiver disposed remotely from the emitter on the interior surface of the bin and configured to receive an emitter signal. The emitter and the receiver are disposed such that a threshold level of accumulation of debris in the sweeper bin blocks the receiver from receiving emitter emissions. The robot includes a bin controller disposed in the sweeper bin and monitoring a detector signal and initiating a bin full routine upon determining a bin debris accumulation level requiring service.

Claims (44)

1. An autonomous coverage robot comprising:

a chassis;

a drive system mounted on the chassis and configured to maneuver the robot;

a cleaning assembly carried by the chassis and comprising:

a cleaning assembly housing; and

at least one driven sweeper coupled to the cleaning assembly housing;

a controller carried by the chassis;

a removable bin attached to the chassis and configured to receive debris agitated by the driven sweeper, the removable bin comprising:

an emitter disposed on an interior surface of the bin; and

a receiver disposed on the interior surface of the bin, and configured to receive a signal emitted by the emitter, the emitter and the receiver disposed such that a threshold level of accumulation of debris in the bin attenuates emissions received by the receiver from the emitter;

and

a bin controller monitoring a signal from the detector and initiating a bin full routine upon determining a bin debris accumulation level requiring service, wherein the emitter and the receiver are disposed proximate to one another on the same interior surface of the bin, the removable bin further comprising:

a vacuum assembly having an at least partially separate entrance path into the bin; and

a plurality of teeth disposed substantially along a mouth of the bin between a sweeper bin portion and a vacuum bin portion housing the vacuum assembly, the teeth configured to strip debris from the rotating sweeper brush, the debris being allowed to accumulate in the sweeper bin portion.

2. The autonomous coverage robot of claim 1 further comprising a diffuser positioned over the emitter to diffuse the emitted signal, the receiver receiving the diffused emissions, wherein accumulation of debris in the bin at least partially blocks the diffused emissions from being received by the receiver.

3. The autonomous coverage robot of claim 2 wherein the emitter comprises an infrared light emitter diffused by a translucent plastic sheet.

4. The autonomous coverage robot of claim 1 wherein the emitter is disposed on a first interior lateral surface of the bin and the receiver is disposed on an opposing, second interior lateral surface of the bin.

5. The autonomous coverage robot of claim 4 wherein the emitter and the receiver are arranged for a determination of debris accumulation within substantially an entire volume of the bin.

6. The autonomous coverage robot of claim 1 further comprising a human perceptible indicator configured to provide an indication that autonomous operation may be interrupted for bin servicing.

7. The autonomous coverage robot of claim 1 further comprising:

a remote indicator in wireless communication with the controller and providing an indication of the cleaning service requirement determined by the controller, wherein the emitter and the receiver are disposed proximate to one another on the same interior surface of the bin.

8. The coverage robot bin-full detection system of claim 1 wherein the emitter comprises an infrared light emitter.

9. The coverage robot bin-full detection system of claim 7 wherein the controller is configured to determine a robot stuck condition and communicates the robot stuck condition to the wireless remote indicator.

10. The coverage robot bin-full detection system of claim 7 wherein the remote indicator is configured to communicate commands to the bin controller.

11. The coverage robot bin-full detection system of claim 7 wherein the bin controller communicates with a controller of the robot.

12. An autonomous coverage robot comprising:

a chassis;

a drive system mounted on the chassis and configured to maneuver the robot;

a cleaning assembly carried by the chassis and comprising:

a cleaning assembly housing; and

at least one driven sweeper brush rotatably coupled to the cleaning assembly housing;

a controller carried by the chassis;

a removable bin attached to the chassis and configured to receive debris agitated by the driven sweeper brush, the removable bin comprising:

an emitter disposed on an interior surface of the bin; and

a receiver disposed remotely from the emitter on the interior surface of the bin, and configured to receive a signal emitted by the emitter, the emitter and the receiver disposed such that a threshold level of accumulation of debris in the bin blocks the receiver from receiving emissions from the emitter; and

a bin controller disposed in the bin and monitoring a signal from the detector and initiating a bin full routine upon determining a bin debris accumulation level requiring service, the bin further comprising:

a vacuum assembly having an at least partially separate entrance path into the bin and

a plurality of teeth disposed substantially along a mouth of the bin between a sweeper bin portion and a vacuum bin portion housing the vacuum assembly, the teeth configured to strip debris from the rotating sweeper brush, the debris being allowed to accumulate in the sweeper bin portion; and

a remote indicator in wireless communication with the controller and providing an indication of the cleaning service requirement determined by the controller.

13. The autonomous coverage robot of claim 12 further comprising a diffuser positioned over the emitter to diffuse the emitted signal, the receiver receiving the diffused emissions, wherein accumulation of debris in the bin at least partially blocks the diffused emissions from being received by the receiver.

14. The autonomous coverage robot of claim 13 wherein the emitter comprises an infrared light emitter diffused by a translucent plastic sheet.

15. The autonomous coverage robot of claim 12 wherein the emitter is disposed on a first interior lateral surface of the bin and the receiver is disposed on an opposing, second interior lateral surface of the bin.

16. The autonomous coverage robot of claim 15 wherein the emitter and the receiver are arranged for a determination of debris accumulation within substantially an entire volume of the bin.

17. The autonomous coverage robot of claim 12 further comprising a human perceptible indicator configured to provide an indication that autonomous operation may be interrupted for bin servicing.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2010
From: SCHNITTMAN, MARK; OZICK, DANIEL N.; LANDRY, GREGG W.
To: IROBOT CORPORATION
Reel/Frame 025038/0303 →
Continuity (4)
Provisional Application 60747791 · May 19, 2006
Provisional Application 60803504 · May 30, 2006
Provisional Application 60807442 · Jul 14, 2006
Related Publication 20080047092A1 · Feb 28, 2008