Method and apparatus for securing a conduit to a structure

1. Apparatus for transfer of fluids to or from a structure, the apparatus comprising:

a conduit having an outer surface and an internal passage with a deformable neck having an inner surface;

a perforating mechanism comprising a drill stem cutting bit mounted on the end of the drill stem to form a hole in the structure configured to receive the deformable neck of the conduit;

an expander device adapted to be received within the internal passage of the conduit, the expander device being axially moveable within the internal passage of the conduit, and having:

an aperture configured to allow passage of the drill stem through the aperture of the expander device,

an external surface with at least one portion that has a larger dimension than the inner surface of the neck of the internal passage; and

a driving mechanism adapted to drive the expander device axially through the internal passage of the conduit, to axially drive the said at least one portion of the external surface of the expander device against the inner surface of the neck when the neck is located in the hole, and to expand the neck of the conduit, thereby deforming the neck radially outwardly and swaging the neck in the hole.

2. Apparatus as claimed in claim 1 , having a stop mechanism comprising a protrusion that extends radially from the conduit perpendicular to the axis of the conduit.

3. Apparatus as claimed in claim 2 , wherein the stop mechanism comprises a resilient ring that is biased radially outwards from a groove on the outer surface of the conduit.

4. Apparatus as claimed in claim 1 , wherein the neck comprises a radially inwardly extending protrusion in the internal surface of the conduit.

5. Apparatus as claimed in claim 4 , wherein the protrusion is within the bore of the internal passage and spaced from the end of the passage.

6. Apparatus as claimed in claim 4 , in which the conduit is tubular, and the protrusion is a continuous annular ring around the inner circumference of the conduit.

7. Apparatus as claimed in claim 1 , wherein the drive mechanism for the expander device drives the conduit axially through the hole in the structure.

8. Apparatus as claimed in claim 1 , including an attachment mechanism to temporarily connect the conduit to the structure before the expander device is driven through the conduit.

9. Apparatus as claimed in claim 1 , in which the perforating mechanism comprises a drill with a cutting bit that is advanced axially by a bit driving mechanism comprising a hydraulic cylinder and piston arrangement.

10. Apparatus as claimed in claim 9 , wherein the hydraulic cylinder and piston arrangement drives the conduit into contact with the structure and drives the movement of the expander device through the neck.

11. Apparatus as claimed in claim 1 , in which the expander device is tapered, with one portion that is wider than the neck, and one portion that is narrower than the neck.

12. Apparatus as claimed in claim 1 , in which the expander device is itself adapted to change configuration between an expanded configuration and a retracted configuration.

13. Apparatus as claimed in claim 1 , having a guide assembly, housing the conduit with the neck, and having a flange to facilitate temporary connection to the structure before the expander device is driven through the conduit.

14. Apparatus as claimed in claim 13 , in which a single guide assembly can have multiple conduits connected thereto.

15. Apparatus as claimed in claim 1 , in which the perforating device comprises a drill stem, and wherein the expander device is releasably connected to the drill stem and is adapted to disconnect therefrom upon passage of the expander device through the neck.

16. Apparatus as claimed in claim 1 , in which the structure has a double skin, each with an outer and an inner surface, and the conduit is adapted to pass through the outer and inner skins of the structure before the neck is expanded, so that the neck is expanded when a portion of the neck is located in or beyond the inner skin of the structure.

17. Apparatus as claimed in claim 16 , incorporating a resilient locking device located on the outer surface of the conduit, the resilient locking device being maintained in a first radially compressed configuration during passage of the locking device through the outer skin, and being adapted to change its configuration after passage through the outer skin to a radially expanded configuration that resists passage through the inner skin after the configuration change.

18. Apparatus as claimed in claim 1 , in which the drive mechanism is secured to the structure.

19. Apparatus as claimed in claim 1 , in which the drive mechanism has a supporting frame comprising elongate rods extending parallel to the conduit, and connected to the conduit through lever arms that engage and disengage the conduit.

20. Apparatus for transfer of fluids to or from a structure, the apparatus comprising:

a conduit having an internal passage with a deformable neck;

a perforating mechanism comprising a drill stem with a cutting bit at the end of the drill stem to form a hole in the structure to receive a portion of the conduit;

an expander device adapted to be received within the internal passage of the conduit, the expander device being axially moveable within the internal passage of the conduit, and having at least one portion that has a larger dimension than the neck of the internal passage; and

a driving mechanism adapted to drive the expander device through the internal passage of the conduit, to axially drive the said at least one portion of the external surface of the expander device against the inner surface of the neck when the neck is located in the hole, and to expand the neck of the conduit,

in which the expander device is apertured to allow passage of the drill stem through the expander device, and wherein the expander device incorporates bearings in the aperture to isolate torque applied to the expander device by the drill stem.

21. A method for attaching a conduit to a structure, the method comprising the steps of

providing a conduit with an internal passage having a deformable neck;

forming a hole through a face of the structure to enable passage of the neck through the hole;

passing the neck of the conduit through the hole in the structure;

providing a expander device adapted to be a restricted fit in the neck; and

driving the expander device axially through a portion of the conduit, whereby the expander device widens a portion of the internal passage of the conduit in the region of the neck, wherein the neck is deformed by the passage of the expander device from a first configuration in which it allows passage of the neck through the hole before the expander device is passed through the internal passage, to a second configuration, in which it restricts passage of the neck through the hole, after expansion of the neck by the movement of the expander device through the internal passage.

22. A method as claimed in claim 21 , wherein the neck is passed through the hole and extends beyond the structure at the opposite end of the hole.

23. A method as claimed in claim 21 , wherein a stop mechanism on the outer surface of the conduit limits the axial movement of the conduit into the hole.

24. A method as claimed in claim 21 , in which the expander device is driven through the conduit past the neck until it drops from the distal end of the conduit.

25. A method as claimed in claim 21 , in which the expander device is assembled below the neck at the distal end of the internal passage of the conduit, and the expander device is pulled through the conduit from the distal end to expand the neck.

26. A method as claimed in claim 21 , in which the structure has a double skin, each with an outer and an inner surface, and the conduit is passed through the outer and inner skins of the structure before the neck is expanded, so that the neck is expanded when a portion of the neck is located in or beyond the inner skin of the structure.