IP Library Granted Patent US 8,540,963
Granted Patent B2
US 8,540,963 · App. 13/162,450 · Granted Sep 24, 2013

Molecular sieve SSZ-81

Inventors: Stacey I. Zones (San Francisco, CA); Anna Jackowski (Concord, CA)
Assignee: Chevron U.S.A. Inc.
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Quick Facts
Patent No.
US 8,540,963
App. No.
13/162,450
Granted
Sep 24, 2013
Kind
B2
Abstract

The present invention is directed to a new crystalline molecular sieve designated SSZ-81, which is synthesized using a structure directing agent selected from 1,5-bis(1-azonia-bicyclo[2.2.2]octane)pentane dications, 1,5-bis(1,4-diazabicyclo[2.2.2]octane)pentane dications, and mixtures thereof.

Claims (144)

1. A molecular sieve having a mole ratio greater than about 10 of silicon oxide to aluminum oxide and having, after calcination, an X-ray diffraction pattern substantially as shown in the following Table:

d-spacing

Relative

2 Theta

(Angstroms)

Intensity (%)

 7.45 ± 0.20

11.86

S

 7.45 peak-10.50, ±0.20

W, broad band

14.38

6.15

W

18.50-22.26 peak, ±0.20

W, broad band

22.26 ± 0.20

3.99

W

22.79 ± 0.20

3.90

S

23.53 ± 0.20

3.78

W-M

24.36 ± 0.20

3.65

W-M

25.37 ± 0.20

3.51

W

26.37 ± 0.20

3.38

W

27.53 ± 0.20

3.24

W

28.67 ± 0.20

3.11

W

2. The molecular sieve according to claim 1 , wherein the molecular sieve has a composition, as-synthesized and in the anhydrous state, in terms of mole ratios, as follows:

SiO 2 /Al 2 O 3

10-60

(Q + A)/SiO 2

0.02-0.10

M/SiO 2

0.01-1.0 

wherein:

(1) M is selected from the group consisting of elements from Groups 1 and 2 of the Periodic Table;

(2) Q is at least one 1,5-bis(1-azonia-bicyclo[2.2.2]octane)pentane dication structure directing agent, and Q≧0; and

(3) A is at least one 1,5-bis(1,4-diazabicyclo[2.2.2]octane)pentane dication structure directing agent, and A≧0.

3. The molecular sieve according to claim 1 , wherein the molecular sieve has a composition, as-synthesized and in the anhydrous state, in terms of mole ratios, as follows:

SiO 2 /Al 2 O 3

20-35

(Q + A)/SiO 2

0.04-0.07

M/SiO 2

0.02-0.04

wherein:

(1) M is selected from the group consisting of elements from Groups 1 and 2 of the Periodic Table;

(2) Q is at least one 1,5-bis(1-azonia-bicyclo[2.2.2]octane)pentane dication structure directing agent, and Q≧0; and

(3) A is at least one 1,5-bis(1,4-diazabicyclo[2.2.2]octane)pentane dication structure directing agent, and A≧0.

4. A molecular sieve having a mole ratio greater than about 10 of silicon oxide to aluminum oxide and having, after calcination, an X-ray diffraction pattern substantially as shown in the following Table:

d-spacing

Relative

2 Theta

(Angstroms)

Intensity (%)

 7.45 ± 0.20

11.86

S

 7.45 peak-10.50, ±0.20

W, broad band

14.38

6.15

W

18.50-22.26 peak, ±0.20

W, broad band

22.26 ± 0.20

3.99

W

22.79 ± 0.20

3.90

S

23.53 ± 0.20

3.78

W-M

24.36 ± 0.20

3.65

W-M

25.37 ± 0.20

3.51

W

26.37 ± 0.20

3.38

W

27.53 ± 0.20

3.24

W

28.67 ± 0.20

3.11

W

the molecular sieve made by a process comprising contacting under crystallization conditions (1) at least one source of silicon; (2) at least one source of aluminum; (3) at least one source of an element selected from Groups 1 and 2 of the Periodic Table; (4) hydroxide ions; and (5) a structure directing agent selected from 1,5-bis(1-azonia-bicyclo[2.2.2]octane)pentane dications, 1,5-bis(1,4-diazabicyclo[2.2.2]octane)pentane dications, and mixtures thereof.

5. The molecular sieve of claim 4 , wherein the molecular sieve is prepared from a reaction mixture comprising, in terms of mole ratios, a composition as described in the following Table:

SiO 2 /Al 2 O 3

20-80

M/SiO 2

0.05-0.30

(Q + A)/SiO 2

0.05-0.30

OH − /SiO 2

0.20-0.60

H 2 O/SiO 2

10-50

wherein:

(1) M is selected from the group consisting of elements from Groups 1 and 2 of the Periodic Table;

(2) Q is at least one 1,5-bis(1-azonia-bicyclo[2.2.2]octane)pentane dication structure directing agent, and Q≧0; and

(3) A is at least one 1,5-bis(1,4-diazabicyclo[2.2.2]octane)pentane dication structure directing agent, and A≧0.

6. The molecular sieve of claim 4 , wherein the molecular sieve is prepared from a reaction mixture comprising, in terms of mole ratios, a composition as described in the following Table:

SiO 2 /Al 2 O 3

25-35

M/SiO 2

0.10-0.20

(Q + A)/SiO 2

0.10-0.20

OH − /SiO 2

0.30-0.35

H 2 O/SiO 2

30-40

wherein:

(1) M is selected from the group consisting of elements from Groups 1 and 2 of the Periodic Table;

(2) Q is at least one 1,5-bis(1-azonia-bicyclo[2.2.2]octane)pentane dication structure directing agent, and Q≧0; and

(3) A is at least one 1,5-bis(1,4-diazabicyclo[2.2.2]octane)pentane dication structure directing agent, and A≧0.

7. The molecular sieve of claim 4 , wherein the molecular sieve has a composition, as-synthesized and in the anhydrous state, in terms of mole ratios, as follows:

SiO 2 /Al 2 O 3

10-60

(Q + A)/SiO 2

0.02-0.10

M/SiO 2

0.01-1.0 

wherein:

(1) M is selected from the group consisting of elements from Groups 1 and 2 of the Periodic Table;

(2) Q is at least one 1,5-bis(1-azonia-bicyclo[2.2.2]octane)pentane dication structure directing agent, and Q≧0; and

(3) A is at least one 1,5-bis(1,4-diazabicyclo[2.2.2]octane)pentane dication structure directing agent, and A≧0.

Continuity (2)
Provisional Application 61358805 · Jun 25, 2010
Related Publication 20110318263A1 · Dec 29, 2011