IP Library › Granted Patent US 8,546,109
Granted Patent B2
US 8,546,109 · App. 13/224,141 · Granted Oct 1, 2013

Biomass pretreatment

Inventors: Sasidhar Varanasi (Toledo, OH); Constance Ann Schall (Sylvania, OH); Anantharam Prasad Dadi (Toledo, OH); Jared Anderson (Toledo, OH); Kripa Rao (Toledo, OH); Praveen Paripati (Reston, VA); Guneet Kumar (Ellicot City, MD)
Assignees: Suganit Systems, Inc.; The University of Toledo
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Quick Facts
Patent No.
US 8,546,109
App. No.
13/224,141
Granted
Oct 1, 2013
Kind
B2
Abstract

The present invention relates to a method for lignocellulosic conversion to sugar using an ionic liquid pretreatment for the saccharification of lignocellulosic biomass. Thus, cellulose, hemicellulose, when hydrolyzed into their sugars, can be converted to ethanol fuel through well-established fermentation technologies. These sugars also form the feedstocks for production of a variety of chemical and polymers. The complex structure of the biomass required pretreatment to enable efficient saccharification of cellulose and hemicellulose components to their constituent sugars.

Claims (39)

1. A swollen lignocellulosic biomass produced by a method comprising incubating lignocellulosic biomass comprising lignin, cellulose, and hemicellulose in an ionic liquid (IL) for a sufficient time and temperature to swell the cellulose and hemicellulose without dissolution of the biomass in the IL, wherein said time is about 5 minutes to 8 hours and said temperature ranges from about 50° C. to 200° C. and wherein cellulose and hemicellulose structure in the biomass is swollen at least 30% by volume compared to before the incubating step.

2. The swollen lignocellulosic biomass of claim 1 , wherein said swollen lignocellulosic biomass is further washed with a liquid non-solvent for cellulose that is miscible with the IL and water.

3. The swollen lignocellulosic biomass of claim 2 , wherein the liquid non-solvent for cellulose that is used for washing is water, an alcohol or acetonitrile or any solvent which dissolves the IL and thereby extracts the IL from the biomass.

4. The swollen lignocellulosic biomass of claim 3 , wherein the alcohol is ethanol, methanol, butanol, or propanol.

5. The swollen lignocellulosic biomass of claim 1 , wherein the ionic liquid is molten during incubation.

6. The swollen lignocellulosic biomass of claim 1 , wherein the IL is any ionic liquid that is capable of disrupting the hydrogen-bonding structure of cellulose or hemicellulose represented by a cation structure that includes imidazolium, pyrroldinium, pyridinium, phosphonium, or ammonium.

7. The swollen lignocellulosic biomass of claim 1 , wherein the IL is represented by the structure:

wherein each of R1, R2, R3, R4, and R5 is hydrogen, an alkyl group having 1 to 15 carbon atoms or an alkene group having 2 to 10 carbon atoms, wherein the alkyl group may be substituted with sulfone, sulfoxide, thioether, ether, amide, hydroxyl, or amine and wherein A is a halide, hydroxide, formate, acetate, propanoate, butyrate, any functionalized mono- or di-carboxylic acid having up to a total of 10 carbon atoms, succinate, lactate, aspartate, oxalate, trichloroacetate, trifluoroacetate, dicyanamide, or carboxylate.

8. The swollen lignocellulosic biomass of claim 7 , wherein the halide is a chloride, fluoride, bromide, or iodide.

9. The swollen lignocellulosic biomass of claim 1 , wherein the IL is represented by the structure:

wherein each of R1, R2, R3, R4, R5, and R6 is hydrogen, an alkyl group having 1 to 15 carbon atoms or an alkene group having 2 to 10 carbon atoms, wherein the alkyl group may be substituted with sulfone, sulfoxide, thioether, ether, amide, hydroxyl, or amine and wherein A is a halide, hydroxide, formate, acetate, propanoate, butyrate, any functionalized mono- or di-carboxylic acid having up to a total of 10 carbon atoms, succinate, lactate, aspartate, oxalate, trichloroacetate, trifluoroacetate, dicyanamide, or carboxylate.

10. The swollen lignocellulosic biomass of claim 9 , wherein the halide is a chloride, fluoride, bromide or iodide.

11. The swollen lignocellulosic biomass of claim 1 , wherein the IL is 1-N-butyl-3-methylimidazolium chloride, 1-allyl-3-methyl imidazolium chloride, 3-methyl-N-butylpyridinium chloride, 1-ethyl-3-methyl imidazolium acetate, or 1-ethyl-3-methyl imidazolium propionate.

12. The swollen lignocellulosic biomass of claim 1 , wherein the biomass is corn stover or poplar.

13. The swollen lignocellulosic biomass of claim 1 , wherein the ionic liquid has a water content not exceeding 10%.

14. The swollen lignocellulosic biomass of claim 1 , wherein the incubation temperature of the mixture is achieved by conventional heating with agitation or microwave irradiation with intermittent agitation.

15. The swollen lignocellulosic biomass of claim 1 , wherein an ionic liquid mixture with a composition described by Equation 1 can be used:

∑

n

=

1

20

⁢

[

C

+

]

n

⁡

[

A

-

]

n

wherein C + denotes the cation of the IL and A 31 denotes the anionic component of the IL and further wherein each additional IL added to the mixture may have either the same cation as a previous component or the same anion as a previous component, or differ from the first only in the unique combination of the cation and anion.

16. The swollen biomass of claim 15 , wherein the ionic liquid mixture comprises 1-N-butyl-3-methylimidazolium chloride ([BMIM + ][Cl − ])+1-n-butyl-3-methylimidazolium chloride hexaflourophosphate ([BMIM + ][PF 6− ])+1-ethyl-3-methylimadazolium chloride ([EMIM + ][Cl − ])+1-ethyl-3-methylimadazolium hexafluorophosphate ([EMIM + ][PF 6− ])+1-ethyl-3-methylimadazolium tetrafluoroborate ([EMIM + ][BF 4 − ]).

17. The swollen lignocellulosic biomass of claim 1 , wherein the temperature is 120° C.

18. The swollen lignocellulosic biomass of claim 1 , wherein the temperature is 130° C.

19. The swollen lignocellulosic biomass of claim 1 , wherein the temperature is 150° C.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2013
From: VARANASI, SASIDHAR; SCHALL, CONSTANCE ANN; DADI, ANANTHARAM PRASAD; ANDERSON, JARED; RAO, KRIPA
To: THE UNIVERSITY OF TOLEDO
Reel/Frame 030484/0827 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2013
From: PARIPATI, PRAVEEN; KUMAR, GUNEET
To: SUGANIT SYSTEMS, INC.
Reel/Frame 030460/0219 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2012
From: VARANASI, SASIDHAR; DADI, ANANTHARAM PRASAD; SCHALL, CONSTANCE ANN; ANDERSON, JARED; RAO, KRIPA
To: UNIVERSITY OF TOLEDO
Reel/Frame 028281/0967 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 29, 2012
From: PARIPATI, PRAVEEN; KUMAR, GUNEET
To: SUGANIT SYSTEMS, INC.
Reel/Frame 028282/0049 →
Continuity (3)
Continuation 12075762 · Mar 13, 2008
Provisional Application 60894708 · Mar 14, 2007
Related Publication 20120193046A1 · Aug 2, 2012