IP Library › Granted Patent US 8,549,738
Granted Patent B2
US 8,549,738 · App. 12/985,274 · Granted Oct 8, 2013

Flex circuit with single sided routing and double sided attach

Inventor: Martin Paul Grunthaner (Mountain View, CA)
Assignee: Apple Inc.
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Quick Facts
Patent No.
US 8,549,738
App. No.
12/985,274
Granted
Oct 8, 2013
Kind
B2
Abstract

A method for providing electrical connections to both sides of a touch sensor panel is disclosed. The method comprises forming conductive traces on a first surface of a base film, shaping the base film to form first and second attachment areas that include the conductive traces, forming a conductive shield over the conductive traces, wherein the shield is electrically coupled to one or more of the conductive traces, and folding the base film such that the conductive traces on the first and second attachment areas are positioned and aligned for attachment to pads on first and second sides of the touch sensor panel.

Claims (28)

1. A method for providing electrical connections to both sides of a touch sensor panel, comprising:

forming conductive traces on a first surface of a base film;

shaping the base film to form first and second attachment areas, the first and second attachment areas including the conductive traces;

forming a conductive shield over the conductive traces, the shield electrically coupled to one or more of the conductive traces; and

folding the base film such that the conductive traces on the first and second attachment areas are positioned and aligned for attachment to pads on first and second sides of the touch sensor panel.

2. The method of claim 1 , further comprising forming an insulator between the conductive shield and the conductive traces.

3. The method of claim 1 , further comprising forming active and dummy conductors on the first attachment area and lower conductors on the second attachment area, the lower conductors arranged in conjunction with the active and dummy conductors so that when the flex circuit is folded and attached to the touch sensor panel, the lower conductors and the active and dummy conductors are not on directly opposing sides of the touch sensor panel.

4. The method of claim 1 , further comprising integrally forming a tail with the flex circuit, the tail containing tail conductors for connecting to a logic board.

5. The method of claim 1 , further comprising:

forming active and dummy conductors on the first attachment area, with one or more dummy conductors placed between each active conductor; and

spacing the active and dummy conductors to substantially contain conductive bonding material used to bond the first attachment area to the touch sensor panel.

6. The method of claim 2 , further comprising:

forming lower conductors on the second attachment area;

limiting the insulator to expose the lower conductors at each distal end of the second attachment area; and

adding a stiffener at each distal end of the second attachment area, the stiffeners and the exposed lower conductors located on directly opposing sides of the distal ends of the second attachment area.

7. The method of claim 2 , wherein forming the conductive shield comprises:

forming a first conductive film over the insulator; and

connecting the first conductive film to one or more of the conductive traces for holding the first conductive film at a fixed potential.

8. The method of claim 7 , further comprising forming a first opening in the insulator for providing a connection from the first conductive film to the one or more conductive traces.

9. The method of claim 8 , further comprising:

forming a second conductive film on a second surface of the base film; and

connecting the second conductive film to one or more of the conductive traces for holding the second conductive film at a fixed potential.

10. The method of claim 9 , further comprising forming a second opening in the base film and the insulator for providing a connection from the second conductive film to the first conductive film.

11. The method of claim 10 , wherein either or both of the first and second openings are notches.

12. The method of claim 8 , further comprising:

forming a bottom conductive film on a bottom side of the flex circuit;

overhanging the top and bottom conductive films beyond the flex circuit; and

conductively bonding the top and bottom conductive films in the overhanging area.

Continuity (2)
Division 12122441 · May 16, 2008
Related Publication 20110094670A1 · Apr 28, 2011