IP Library › Granted Patent US 8,550,031
Granted Patent B2
US 8,550,031 · App. 13/524,854 · Granted Oct 8, 2013

Cluster tool architecture for processing a substrate

Inventors: Tetsuya Ishikawa (Saratoga, CA); Rick J. Roberts (San Jose, CA); Helen R. Armer (Cupertino, CA); Leon Volfovski (Mountain View, CA); Jay D. Pinson (San Jose, CA); Michael Rice (Pleasanton, CA); David H. Quach (San Jose, CA); Mohsen S. Salek (Saratoga, CA); Robert Lowrance (Los Gatos, CA); John A. Backer (San Jose, CA); William Tyler Weaver (Austin, TX); Charles Carlson (Cedar Park, TX); Chongyang Wang (San Jose, CA); Jeffrey Hudgens (San Francisco, CA); Harald Herchen (Los Altos, CA); Brian Lue (Mountain View, CA)
Assignee: Applied Materials, Inc.
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Quick Facts
Patent No.
US 8,550,031
App. No.
13/524,854
Granted
Oct 8, 2013
Kind
B2
Abstract

Embodiments of the invention generally include a robot assembly comprising a robot operable to position a substrate at one or more points within a plane, and a motion assembly having a motor operable to position the robot in a direction generally parallel to a first direction. The motion assembly comprises a robot support interface having the robot coupled thereto, and one or more walls that form an interior region in which the motor is enclosed. The walls define an elongated opening through which the robot support interface travels, and the motor is operable to move the robot support interface laterally in the elongated opening. The motion assembly further comprises one or more fan assemblies that are in fluid communication with the interior region. The fan assemblies are operable to create a subatmospheric pressure in the interior region thereby causing gas to flow through the elongated opening into the interior region.

Claims (35)

1. A robot assembly, comprising:

a robot operable to position a substrate at one or more points generally contained within a plane; and

a motion assembly having a motor operable to position the robot in a direction generally parallel to a first direction, wherein the motion assembly comprises:

a robot support interface having the robot coupled thereto;

one or more walls that form an interior region in which the motor is enclosed, the one or more walls defining an elongated opening through which the robot support interface travels, and wherein the motor is operable to move the robot support interface laterally in the elongated opening; and

one or more fan assemblies that are in fluid communication with the interior region, wherein the one or more fan assemblies are operable to create a subatmospheric pressure in the interior region thereby causing gas to flow through the elongated opening into the interior region.

2. The robot assembly of claim 1 , wherein the motion assembly further comprises:

a filter, wherein creating a subatmospheric pressure in the interior region comprises drawing air through the filter into the internal region.

3. The robot assembly of claim 1 , wherein the motion assembly further comprises:

a slide assembly that is disposed in the interior region.

4. A processing system comprising:

at least one processing rack including a plurality of processing chambers;

at least one robot assembly having a range of motion sufficient to transfer a substrate between the plurality of processing chambers, the at least one robot assembly comprising:

a robot operable to position a substrate at one or more points generally contained within a plane; and

a motion assembly having a motor operable to position the robot in a direction generally parallel to a first direction, wherein the motion assembly comprises:

a robot support interface having the robot coupled thereto;

one or more walls that form an interior region in which the motor is enclosed, the one or more walls defining an elongated opening through which the robot support interface travels, and wherein the motor is operable to move the robot support interface laterally in the elongated opening; and

one or more fan assemblies that are in fluid communication with the interior region, wherein the one or more fan assemblies are operable to create a subatmospheric pressure in the interior region thereby causing gas to flow through the elongated opening into the interior region.

5. The processing system of claim 4 , wherein the motion assembly further comprises:

a filter, wherein creating a subatmospheric pressure in the interior region comprises drawing air through the filter into the internal region.

6. The processing system of claim 4 , wherein the motion assembly further comprises:

a slide assembly that is disposed in the interior region.

7. The processing system of claim 4 , wherein the plurality of processing chambers comprise coater/developer chambers, chill chambers, bake chambers, optical edge bead removal chambers, post exposure bake chambers, support chambers, and hexamethyldisilazane process chambers.

8. A processing system comprising:

at least a first processing rack and second processing rack, each having at least one processing chamber;

at least one robot assembly having a range of motion sufficient to transfer a substrate between the at least one processing chamber of the first processing rack and the at least one processing chamber of the second processing rack, the at least one robot assembly comprising:

a robot operable to position a substrate at one or more points generally contained within a plane; and

a motion assembly having a motor operable to position the robot in a direction generally parallel to a first direction, wherein the motion assembly comprises:

a robot support interface having the robot coupled thereto;

one or more walls that form an interior region in which the motor is enclosed, the one or more walls defining an elongated opening through which the robot support interface travels, and wherein the motor is operable to move the robot support interface laterally in the elongated opening; and

one or more fan assemblies that are in fluid communication with the interior region, wherein the one or more fan assemblies are operable to create a subatmospheric pressure in the interior region thereby causing gas to flow through the elongated opening into the interior region.

9. The processing system of claim 8 , wherein the motion assembly further comprises:

a filter, wherein creating a subatmospheric pressure in the interior region comprises drawing air through the filter into the internal region.

10. The processing system of claim 8 , wherein the motion assembly further comprises:

a slide assembly that is disposed in the interior region.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2014
From: APPLIED MATERIALS, INC.
To: SOKUDO CO., LTD.
Reel/Frame 032003/0880 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 20, 2014
From: SOKUDO CO., LTD.
To: APPLIED MATERIALS, INC.
Reel/Frame 032003/0901 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2012
From: ISHIKAWA, TETSUYA; ROBERTS, RICK J.; ARMER, HELEN R.; VOLFOVSKI, LEON; PINSON, JAY D.; RICE, MICHAEL; QUACH, DAVID H.; SALEK, MOHSEN S.; LOWRANCE, ROBERT; BACKER, JOHN A.; WEAVER, WILLIAM TYLER; CARLSON, CHARLES; WANG, CHONGYANG; HUDGENS, JEFFREY; HERCHEN, HARALD; LUE, BRIAN C.
To: APPLIED MATERIALS, INC.
Reel/Frame 028394/0278 →
Continuity (5)
Continuation 12254784 · Oct 20, 2008
Division 11458664 · Jul 19, 2006
Continuation 11112281 · Apr 22, 2005
Provisional Application 60639109 · Dec 22, 2004
Related Publication 20120320361A1 · Dec 20, 2012