IP Library › Granted Patent US 8,551,898
Granted Patent B2
US 8,551,898 · App. 13/660,394 · Granted Oct 8, 2013

Glass compositions with improved chemical and mechanical durability

Inventors: Paul Steven Danielson (Dundee, NY); Steven Edward DeMartino (Painted Post, NY); Melinda Ann Drake (Corning, NY); Robert Michael Morena (Lindley, NY); Santona Pal (Painted Post, NY); Robert Anthony Schaut (Painted Post, NY)
Assignee: Corning Incorporated
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Quick Facts
Patent No.
US 8,551,898
App. No.
13/660,394
Granted
Oct 8, 2013
Kind
B2
Abstract

The embodiments described herein relate to chemically and mechanically durable glass compositions and glass articles formed from the same. In another embodiment, a glass composition may include from about 70 mol. % to about 80 mol. % SiO 2 ; from about 3 mol. % to about 13 mol. % alkaline earth oxide; X mol. % Al 2 O 3 ; and Y mol. % alkali oxide. The alkali oxide may include Na 2 O in an amount greater than about 8 mol. %. A ratio of Y:X may be greater than 1 and the glass composition may be free of boron and compounds of boron. In some embodiments, the glass composition may also be free of phosphorous and compounds of phosphorous. Glass articles formed from the glass composition may have at least a class S3 acid resistance according to DIN 12116, at least a class A2 base resistance according to ISO 695, and a type HGA1 hydrolytic resistance according to ISO 720.

Claims (44)

1. A glass composition comprising:

SiO 2 in a concentration greater than about 74 mol. %;

alkaline earth oxide comprising MgO and CaO, wherein CaO is present in an amount greater than or equal to about 0.1 mol. % and less than or equal to about 1.0 mol. %, and a ratio (CaO (mol. %)/(CaO (mol. %)+MgO (mol. %))) is less than or equal to 0.5; and

Y mol. % alkali oxide, wherein the alkali oxide comprises Na 2 O in an amount greater than about 8 mol. %, wherein the glass composition is free of boron and compounds of boron.

2. The glass composition of claim 1 wherein the concentration of SiO 2 is less than or equal to about 80 mol. %.

3. The glass composition of claim 1 , wherein the glass composition is free from phosphorous and compounds of phosphorous.

4. The glass composition of claim 1 , wherein the alkaline earth oxide is present in an amount from about 3 mol. % to about 13 mol. %.

5. The glass composition of claim 1 , wherein the ratio (CaO (mol. %)/(CaO (mol. %)+MgO (mol. %))) is less than or equal to 0.3.

6. The glass composition of claim 1 , further comprising SnO 2 .

7. The glass composition of claim 1 further comprising X mol. % Al 2 O 3 , wherein a ratio of Y:X is greater than 1.

8. The glass composition of claim 7 , wherein the ratio of Y:X is less than or equal to 2.

9. The glass composition of claim 7 , wherein X is greater than or equal to about 2 mol. % and less than or equal to about 10 mol. %.

10. The glass composition of claim 7 , wherein the ratio of Y:X is greater than or equal 1.3 and less than or equal to 2.

11. The glass composition of claim 7 , wherein X is greater than or equal to about 5 mol. % and less than or equal to about 7 mol. %.

12. A glass composition comprising:

from about 74 mol. % to about 78 mol. % SiO 2 ;

from about 4 mol. % to about 8 mol. % alkaline earth oxide, wherein the alkaline earth oxide comprises both MgO and CaO, CaO is present in an amount greater than or equal to about 0.1 mol. % and less than or equal to about 1.0 mol. %, and a ratio (CaO (mol. %)/(CaO (mol. %)+MgO (mol. %))) is less than or equal to 0.5;

X mol. % Al 2 O 3 , wherein X is greater than or equal to about 2 mol. % and less than or equal to about 10 mol. %; and

Y mol. % alkali oxide, wherein the alkali oxide comprises Na 2 O in an amount greater than or equal to about 9 mol. % and less than or equal to about 15 mol. %, a ratio of Y:X is greater than 1, and the glass composition is free of boron and compounds of boron.

13. The glass composition of claim 12 , wherein the ratio of Y:X is less than or equal to about 2.

14. The glass composition of claim 12 , wherein the ratio of Y:X is greater than or equal to about 1.3 and less than or equal to about 2.0.

15. The glass composition of claim 12 , wherein the ratio (CaO (mol. %)/(CaO (mol. %)+MgO (mol. %))) is less than or equal to 0.1.

16. The glass composition of claim 12 , wherein the alkaline earth oxide comprises from about 3 mol. % to about 7 mol. % MgO.

17. The glass composition of claim 12 , wherein the alkali oxide comprises K 2 O in an amount greater than or equal to about 0.01 mol. % and less than or equal to about 1.0 mol. %.

18. The glass composition of claim 12 , wherein X is greater than or equal to about 5 mol. % and less than or equal to about 7 mol. %.

19. A glass composition comprising:

from about 74 mol. % to about 78 mol. % SiO 2 ;

alkaline earth oxide comprising both CaO and MgO, wherein the alkaline earth oxide comprises CaO in an amount greater than or equal to about 0.1 mol. % and less than or equal to about 1.0 mol. %, and a ratio (CaO (mol. %)/(CaO (mol. %)+MgO (mol. %))) is less than or equal to 0.5;

X mol. % Al 2 O 3 , wherein X is greater than or equal to about 2 mol. % and less than or equal to about 10 mol. %; and

Y mol. % alkali oxide, wherein the alkali oxide comprises from about 0.01 mol. % to about 1.0 mol. % K 2 O and a ratio of Y:X is greater than 1, and the glass composition is free of boron and compounds of boron.

20. The glass composition of claim 19 , wherein the ratio of Y:X is less than or equal to 2.

21. The glass composition of claim 19 , wherein the ratio of Y:X is greater than or equal to 1.3 and less than or equal to 2.0.

22. The glass composition of claim 19 , wherein the ratio (CaO (mol. %)/(CaO (mol. %)+MgO (mol. %))) is less than or equal to 0.1.

23. The glass composition of claim 19 , wherein the glass composition is free of phosphorous and compounds of phosphorous.

24. The glass composition of claim 19 , wherein the alkali oxide further comprises Na 2 O in an amount greater than about 8 mol. %.

25. The glass composition of claim 19 , wherein the alkali oxide comprises Na 2 O in an amount greater than or equal to about 2 mol. % and less than or equal to about 15 mol. %.

26. The glass composition of claim 19 , wherein the alkali oxide comprises from about 9 mol. % to about 13 mol. % Na 2 O.

27. The glass composition of claim 19 , wherein X is greater than or equal to about 5 mol. % and less than or equal to about 7 mol. %.

28. A glass composition comprising:

from about 74 mol. % to about 78 mol. % SiO 2 ;

from about 4 mol. % to about 8 mol. % alkaline earth oxide, wherein the alkaline earth oxide comprises CaO in an amount greater than or equal to about 0.1 mol. % and less than or equal to about 1.0 mol. %, MgO, and a ratio (CaO (mol. %)/(CaO (mol. %)+MgO (mol. %))) is less than or equal to 0.5;

X mol. % Al 2 O 3 , wherein X is greater than or equal to about 4 mol. % and less than or equal to about 8 mol. %; and

Y mol. % alkali oxide, wherein the alkali oxide comprises Na 2 O in an amount greater than or equal to about 9 mol. % and less than or equal to about 15 mol. %, a ratio of Y:X is greater than 1, and the glass composition is free of boron and compounds of boron, wherein the glass composition has a type HGA1 hydrolytic resistance according to ISO 720.

29. The glass composition of claim 28 , wherein the glass composition has a threshold diffusivity greater than about 16 μm 2 /hr at a temperature less than or equal to 450° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2012
From: DANIELSON, PAUL STEPHEN; DEMARTINO, STEVEN EDWARD; DRAKE, MELINDA ANN; MORENA, ROBERT MICHAEL; PAL, SANTONA; SCHAUT, ROBERT ANTHONY
To: CORNING INCORPORATED
Reel/Frame 029192/0256 →
Continuity (2)
Provisional Application 61551163 · Oct 25, 2011
Related Publication 20130102454A1 · Apr 25, 2013