Clamshell lathe
A clamshell lathe that can be utilized to machine or mill a portion of a workpiece such as a tube or pipe, wherein the clamshell lathe is a generally annular device that includes a stationary member and a rotatable member each preferably comprising semi-cylindrical halves that are connected together around the workpiece to be machined. The stationary member includes a bearing channel in which bearings of the rotatable member travel when the rotatable member is activated. In a preferred embodiment, an inner wall of the bearing channel has an angled end portion that is positioned adjacent an angled end portion of the rotatable member.
1. A clamshell lathe for machining a workpiece, comprising:
a substantially annular stationary member adapted to be removably connected around an outer diameter of a substantially cylindrical workpiece, the stationary member including a bearing channel having an inner sidewall and an outer sidewall defining a substantially circular bearing track therebetween; and
a substantially annular rotatable member having a base and an annular outer sidewall connected to the base and comprising gear teeth located on an outer surface of the outer sidewall, a plurality of bearings rotatably connected to the base of the rotatable member, the roller bearings journaled in the bearing channel of the stationary member so that the rotatable member is operatively connected to and rotatable in relation to the stationary member.
2. The clamshell lathe according to claim 1 , wherein the stationary member comprises a bearing channel ring connected to a clamping ring, wherein the bearing channel ring comprises the bearing channel, and wherein the clamping ring comprises a fastener for connecting adjacent stationary member sections.
3. The clamshell lathe according to claim 2 , wherein the clamping ring further includes at least one clamping mechanism having a foot adjustable in relation to the clamping ring and adapted to be connected to the workpiece.
4. The clamshell lathe according to claim 2 , wherein the bearing channel inner sidewall has an outer surface that includes an angled end section extending at an angle from about 20° to about 70° in relation to a line extending along an inner radius of the inner sidewall located outside of the bearing channel.
5. The clamshell lathe according to claim 4 , wherein the rotatable member base has an angled edge connected to an inner radial wall of the rotatable member, wherein the angled edge has an angle from about 20° to about 70° in relation to the rotatable member inner radial wall.
6. The clamshell lathe according to claim 2 , wherein the stationary member comprises two semi-circular halves operatively connected to each other, wherein the rotatable member comprises two semi-circular halves that are operatively connected to each other and when the roller bearings are in contact with the inner sidewall and the outer sidewall of the bearing channel.
7. The clamshell lathe according to claim 2 , wherein the stationary member bearing channel ring inner sidewall and outer sidewall each have a projection which extends inwardly at an end portion towards a central region of the bearing channel in order to maintain the bearings within the bearing channel.
8. The clamshell lathe according to claim 2 , wherein the plurality of bearings comprises a first set of bearings connected to a base of the rotatable member at a radius from the central axis which is less than the radius of a second set of bearings connected to the base.
9. The clamshell lathe according to claim 2 , wherein the bearing channel ring is formed of material having a greater hardness than a material of the clamping ring.
10. The clamshell lathe according to claim 5 , wherein the angled edge of the rotatable member base is disposed adjacent to the angled end section of the bearing channel inner side wall.
11. A clamshell lathe for machining a workpiece, comprising:
a substantially annular stationary member adapted to be removably connected around an outer diameter of a substantially cylindrical workpiece utilizing a clamping assembly of the stationary member, the stationary member further including a bearing channel having an inner sidewall and an outer sidewall defining a substantially circular bearing track; and
a substantially annular rotatable member having a base and an annular outer sidewall connected to and extending outwardly from the base and comprising a gear element located on an outer surface of the outer sidewall, a plurality of bearings rotatably connected to the base of the rotatable member, the bearings journaled in the bearing channel of the stationary member so that the rotatable member is operatively connected to and rotatable in relation to the stationary member, wherein the stationary member comprises a bearing channel ring connected to a clamping ring, wherein the bearing channel ring comprises the bearing channel, wherein the clamping ring comprises a fastener for connecting adjacent stationary member sections, and wherein the clamping ring comprises the clamping assembly.
12. The clamshell lathe according to claim 11 , wherein the rotatable member is free of an inner sidewall.
13. The clamshell lathe according to claim 11 , wherein an inner radius of the rotatable member base has an angled edge connected thereto that has an angle of about 20° to about 70° in relation to an inner radial wall of the rotatable member.
14. The clamshell lathe according to claim 13 , wherein the bearing channel inner sidewall has an outer surface that includes an angled end section extending at an angle from about 20° to about 70° in relation to a line extending along the outer surface of the inner sidewall located outside of the bearing channel, and wherein the angled end section of the bearing channel inner sidewall is positioned adjacent the angled edge of the rotatable member base.
15. The clamshell lathe according to claim 14 , wherein the clamping mechanism comprises at least one foot adjustable in relation to the clamping ring and adapted to be connected to the workpiece.
16. The clamshell lathe according to claim 11 , wherein the plurality of bearings comprises a first set of bearings connected to a base of the rotatable member at a radius from the central axis which is less than the radius of a second set of bearings connected to the rotatable member base.
17. A clamshell lathe for machining a workpiece, comprising:
a substantially annular stationary member adapted to be removably connected around an outer diameter of a substantially cylindrical workpiece, the stationary member including a bearing channel having an inner sidewall and an outer sidewall defining a substantially circular bearing track therebetween; and
a substantially annular rotatable member having a base and an annular outer sidewall connected to the base and comprising gear elements located on an outer surface of the outer sidewall, a plurality of bearings rotatably connected to the base of the rotatable member, the bearings journaled in the bearing channel of the stationary member so that the rotatable member is operatively connected to and rotatable in relation to the stationary member, wherein the stationary member and rotatable member each have an inner radius, wherein the inner radius of the stationary member includes a portion of an outer surface of the inner sidewall, wherein the outer surface of the inner sidewall includes an angled end section that is not perpendicular to an axis parallel to the inner radius of the stationary member, wherein the rotatable member base has an angled edge connected to an inner radius of the rotatable member, and wherein the angled edge is not perpendicular to the rotatable member inner radius.
18. The clamshell lathe according to claim 17 , wherein the stationary member comprises a bearing channel ring connected to a clamping, ring, wherein the bearing channel ring comprises the bearing channel, and wherein the clamping ring comprises a fastener for connecting adjacent stationary member sections.
19. The clamshell lathe according to claim 18 , wherein the rotatable member base angled edge has an angle of about 20° to about 70° in relation to the rotatable member inner radius.
20. The clamshell lathe according to claim 19 , wherein the bearing channel inner sidewall angled end section extends at an angle from about 20° to about 70° in relation to a line extending along an inner radius of the inner sidewall located outside of the bearing channel, and wherein the angled end section of the bearing channel inner sidewall is positioned adjacent the angled edge of the rotatable member base.