IP Library › Granted Patent US 8,584,749
Granted Patent B2
US 8,584,749 · App. 13/289,760 · Granted Nov 19, 2013

Systems and methods for dual reinjection

Inventors: Andrey A. Troshko (Pearland, TX); Sergio A. Leonardi (Pearland, TX); David P. Yale (Milford, NJ)
Assignee: ExxonMobil Upstream Research Company
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Quick Facts
Patent No.
US 8,584,749
App. No.
13/289,760
Granted
Nov 19, 2013
Kind
B2
Abstract

Methods for hydrocarbon recovery from a subsurface formation include removing a mixture comprising hydrocarbons and particulate solids from a first formation. At least a portion of the hydrocarbons are separated from the particulate solids. The particulate solids are separated into a plurality of streams. A mixed slurry comprising a first portion of the plurality of streams is injected through a first pipe into the first formation. A waste stream comprising a second portion of the plurality of streams is injected through a second pipe into a second formation. The first formation and the second formation lie in a substantially vertical line.

Claims (49)

1. A method for disposing of waste during a hydrocarbon recovery process, the method comprising:

removing a mixture comprising hydrocarbons and particulate solids from a reservoir formation;

separating at least a portion of the hydrocarbons from the particulate solids;

separating the particulate solids into a plurality of streams comprising a fines particle stream and a coarse particle stream;

injecting a mixed slurry comprising the coarse particle stream and the fines particle stream through a first pipe into the reservoir formation;

controlling a permeability of the mixed slurry relative to a fluid of the reservoir formation by varying a concentration of the fines particle stream in the mixed slurry such that the coarse particle stream and only a first portion of the fines particle stream is in the mixed slurry and a second portion of the fines particle stream is in a waste stream; and

injecting the waste stream comprising the second portion of the fines particle stream through a second pipe into a target formation, wherein the reservoir formation and the target formation lie in a substantially vertical line.

2. The method of claim 1 , comprising injecting the waste stream at a lower depth than the mixed slurry.

3. The method of claim 1 , comprising monitoring deformation at the surface in a substantially vertical line above the reservoir formation and controlling injection into the target formation to minimize surface deformation.

4. The method of claim 1 , wherein removing the mixture comprising the hydrocarbons and the particulate solids from the reservoir formation is performed using a slurrification process.

5. The method of claim 1 , comprising incorporating particulates obtained from another source into the waste stream prior to injection.

6. The method of claim 1 , comprising injecting the mixed slurry, the waste stream, or both intermittently.

7. The method of claim 1 , comprising minimizing an amount of water injected with the waste stream.

8. The method of claim 1 , comprising forming the mixed slurry, the waste stream, or both from brine.

9. The method of claim 1 , comprising adding water to the mixed slurry to control a rheological property of the mixed slurry, density of the mixed slurry, or both.

10. The method of claim 1 , comprising injecting the waste stream into the reservoir formation below where the mixed slurry is injected.

11. The method of claim 1 , comprising adding water to the waste stream to control a rheological property of the waste stream, density of the waste stream, or both.

12. The method of claim 1 , comprising removing water from the waste stream to control a rheological property of the waste stream, density of the waste stream, or both.

13. The method of claim 1 , comprising adding coarse particles to the waste stream to control a permeability of the waste stream relative to the reservoir formation.

14. A system for harvesting hydrocarbons from a reservoir, the system comprising:

a production well configured to convey a mixture from a reservoir formation, wherein the mixture comprises hydrocarbons and particulate materials;

a separation system configured to separate the particulate materials into a plurality of tailings streams comprising a fines particle stream and a coarse particle stream;

a mixing system configured to form a slurry mixture from the coarse particle stream and only a first portion of the fines particle stream and to form a waste stream from a second portion of the fines particle stream; and

a first injection pipe configured to inject the slurry mixture into the reservoir formation; and

a second injection pipe configured to inject the waste stream comprising the second portion of the fines particle stream into a target formation.

15. The system of claim 14 , wherein the separation system is configured to separate the hydrocarbons from the particulate materials.

16. The system of claim 14 , wherein the first injection pipe and the second injection pipe are placed in a single wellbore.

17. The system of claim 14 , wherein the plurality of tailings streams comprises a coarse tailings stream and a fine tailings stream.

18. The system of claim 14 , wherein the mixing system is configured to adjust a water content of the slurry mixture to achieve a target density.

19. The system of claim 18 , wherein brine is used as a water source.

20. The system of claim 14 , wherein the target formation is the reservoir formation.

21. The system of claim 14 , wherein the waste stream is injected into the reservoir formation below the slurry mixture.

22. The system of claim 14 , wherein the target formation is substantially vertically below the reservoir formation.

23. The system of claim 14 , wherein the reservoir formation comprises bitumen.

24. The system of claim 14 , wherein at least one of the slurry mixture and the waste stream comprises residual hydrocarbons.

25. A method for harvesting hydrocarbons from a reservoir, comprising:

drilling at least one injection well to a reservoir formation;

drilling at least one production well to the reservoir formation;

producing a material from the at least one production well, wherein the material comprises a mixture of particulate solids and hydrocarbons;

removing at least a portion of the hydrocarbons from the material to form a plurality of particulate streams;

separating the particulate solids into a plurality of streams comprising a fines particle stream and a coarse particle stream;

forming a mixture comprising the coarse particle stream and only a first portion of the fines particle stream, wherein the ratio of the first portion of the fines particle stream to the coarse particle stream is controlled to control a permeability of the mixture relative to a fluid of the reservoir formation;

forming a waste stream comprising a second portion of the fines particle stream;

controlling a water content of the mixture to control a rheological property of the mixture;

injecting the mixture through the injection well into the reservoir at substantially the same rate as production of the material from the reservoir; and

injecting the waste stream comprising the second portion of the fines particle stream through an injection pipe.

26. The method of claim 25 , comprising processing the at least the portion of the hydrocarbons removed from the material.

27. The method of claim 25 , comprising drilling a separate injection well to a target formation for injecting the waste stream.

28. The method of claim 25 , comprising injecting the waste stream and the mixture through separate pipes that are co-located in a single wellbore.

Continuity (1)
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