Method and apparatus for eliminating or reducing waste effluent from a wet electrostatic precipitator
View Patent ↗A method and apparatus are provided for reducing waste effluent from a system including a boiler and a wet electrostatic precipitator, the waste effluent having blow down water discharged by the boiler during a blow down operation and bleed water discharged by the wet electrostatic precipitator. The method includes collecting the blow down water and providing it to the wet electrostatic precipitator as a makeup water supplement, evaporating a portion of the bleed water and leaving residual bleed water, providing the evaporated bleed water to the wet electrostatic precipitator as a further makeup water supplement, and using the residual bleed water to quench ash produced by combustion of solid fuel by the boiler. The apparatus includes an evaporator that provides direct contact between hot boiler flue gas and the bleed water such that a portion of the flue gas is quenched before being provided to the wet electrostatic precipitator.
1. An apparatus for reducing waste effluent from a system comprising:
a boiler that discharges blow down water; and
a wet electrostatic precipitator in flow communication with the boiler, wherein the blow down water is provided to the wet electrostatic precipitator as a makeup water supplement.
2. The apparatus according to claim 1 further comprising a steam condensate separator disposed between the boiler and the wet electrostatic precipitator.
3. The apparatus according to claim 1 further comprising a buffer tank disposed between the boiler and the wet electrostatic precipitator.
4. The apparatus according to claim 3 , wherein the buffer tank is sized to hold at least one blow down cycle of the boiler so that a steady amount of makeup water can be supplied to the wet electrostatic precipitator.
5. The apparatus according to claim 3 further comprising a blow down transfer pump to pump blow down water from the buffer tank to the wet electrostatic precipitator.
6. The apparatus according to claim 1 , wherein at least a portion of the bleed water discharged by the wet electrostatic precipitator is used to quench boiler ash.
7. The apparatus according to claim 1 , wherein at least a portion of the bleed water discharged by the wet electrostatic precipitator is pumped to an evaporator and returned to the wet electrostatic precipitator as steam.
8. The apparatus according to claim 7 , wherein the evaporator comprises a vessel into which bleed water can be pumped to sparge flue gas.
9. The apparatus according to claim 1 , wherein boiler flue gas is directed to the wet electrostatic precipitator and to an evaporator such that flue gas exiting the evaporator is saturated and is quenched to its wet-bulb temperature, thereby reducing an amount of quench water required by the wet electrostatic precipitator.
10. A plant that consumes steam comprising:
a boiler that produces the steam and discharges blow down water; and
a wet electrostatic precipitator in flow communication with the boiler, wherein the blow down water is provided to the wet electrostatic precipitator as a makeup water supplement.
11. The plant according to claim 10 further comprising a buffer tank disposed between the boiler and the wet electrostatic precipitator.
12. The apparatus according to claim 10 , wherein at least a portion of the bleed water discharged by the wet electrostatic precipitator is used to quench boiler ash.
13. The apparatus according to claim 10 , wherein at least a portion of the bleed water discharged by the wet electrostatic precipitator is pumped to an evaporator and returned to the wet electrostatic precipitator as steam.
14. The apparatus according to claim 10 , wherein boiler flue gas is directed to the wet electrostatic precipitator and to an evaporator such that flue gas exiting the evaporator is saturated and is quenched to its wet-bulb temperature, thereby reducing an amount of quench water required by the wet electrostatic precipitator.
15. A method of providing makeup water to a wet electrostatic precipitator comprising directing blow down water from a boiler to the wet electrostatic precipitator.
16. The method according to claim 15 further comprising using at least a portion of bleed water discharged by the wet electrostatic precipitator to quench boiler ash.
17. The method according to claim 15 further comprising sending at least a portion of the bleed water discharged by the wet electrostatic precipitator to an evaporator and returning to the wet electrostatic precipitator as steam.
18. The method according to claim 15 further comprising directing boiler flue gas to the wet electrostatic precipitator and to an evaporator such that flue gas exiting the evaporator is saturated and is quenched to its wet-bulb temperature, thereby reducing an amount of quench water required by the wet electrostatic precipitator.