IP Library › Granted Patent US 8,603,718
Granted Patent B2
US 8,603,718 · App. 13/362,222 · Granted Dec 10, 2013

Anisotropic magnetic material-dispersed resin carrier, electrophotographic developer, and developing device

Inventors: Kazumi Suzuki (Shizuoka, JP); Masaki Yoshino (Kanagawa, JP); Hisao Kurosu (Kanagawa, JP); Tatsuya Morita (Kanagawa, JP); Tomoko Kino (Kanagawa, JP); Shingo Sakashita (Shizuoka, JP)
Assignee: Ricoh Company, Ltd.
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Quick Facts
Patent No.
US 8,603,718
App. No.
13/362,222
Granted
Dec 10, 2013
Kind
B2
Abstract

An anisotropic magnetic material-dispersed resin carrier including: fine magnetic particles; and a binder resin in which at least the fine magnetic particles are dispersed, wherein the anisotropic magnetic material-dispersed resin carrier has a magnetic anisotropy where magnetic fields of the fine magnetic particles are orientated in the same direction, and wherein the anisotropic magnetic material-dispersed resin carrier has a saturation magnetization of 16 emu/g to 30 emu/g, a coercive force of 15 kA/m to 40 kA/m, and a number average particle diameter of 15 μm or more but less than 100 μm.

Claims (28)

1. An anisotropic magnetic material-dispersed resin carrier, comprising:

fine magnetic particles; and

a binder resin in which at least the fine magnetic particles are dispersed,

wherein the anisotropic magnetic material-dispersed resin carrier has a magnetic anisotropy where magnetic fields of the fine magnetic particles are orientated in a same direction, and

wherein the anisotropic magnetic material-dispersed resin carrier has a saturation magnetization of 16 emu/g to 30 emu/g, a coercive force of 15 kA/m to 40 kA/m, and a number average particle diameter of 15 μm or more but less than 100 μm.

2. The anisotropic magnetic material-dispersed resin carrier according to claim 1 , wherein a ratio by mass of the binder resin to the fine magnetic particles is 65/35 to 80/20.

3. The anisotropic magnetic material-dispersed resin carrier according to claim 1 , wherein the anisotropic magnetic material-dispersed resin carrier has an average circularity of 0.85 to 0.94.

4. The anisotropic magnetic material-dispersed resin carrier according to claim 1 , wherein the fine magnetic particles are a rare earth magnetic powder containing a rare earth, iron, and nitrogen as elements.

5. The anisotropic magnetic material-dispersed resin carrier according to claim 1 , wherein the fine magnetic particles are SmFeN.

6. The anisotropic magnetic material-dispersed resin carrier according to claim 1 , wherein the carrier is obtained by a method containing melt-kneading the fine magnetic particles in the binder resin to prepare a molded product, and leaving the molded product in a magnetic flux density of 2T or more for 10 sec or longer.

7. The anisotropic magnetic material-dispersed resin carrier according to claim 1 , wherein the fine magnetic particles comprise a rare earth magnetic powder.

8. The anisotropic magnetic material-dispersed resin carrier according to claim 7 , wherein the rare earth powder contains a rare earth element in an amount of 5 at. % to 40 at. %.

9. The anisotropic magnetic material-dispersed resin carrier according to claim 1 , wherein the fine magnetic particles have a number average particle diameter of 0.5 μm or more but less than 8 μm.

10. An electrophotographic developer comprising:

an anisotropic magnetic material-dispersed resin carrier which contains:

magnetic particles; and

a binder resin in which at least the magnetic particles are dispersed,

wherein the anisotropic magnetic material-dispersed resin carrier has a magnetic anisotropy where magnetic fields of the magnetic particles are orientated in a same direction, and

wherein the anisotropic magnetic material-dispersed resin carrier has a saturation magnetization of 16 emu/g to 30 emu/g, a coercive force 20 of 15 kA/m to 40 kA/m, and a number average particle diameter of 15 μm or more but less than 100 μm.

11. The electrophotographic developer according to claim 10 , wherein the magnetic particles comprise a rare earth magnetic powder.

12. A developing device comprising:

an electrophotographic developer which contains an anisotropic magnetic material-dispersed resin carrier,

wherein the anisotropic magnetic material-dispersed resin carrier contains:

magnetic particles; and

a binder resin in which at least the magnetic particles are dispersed,

wherein the anisotropic magnetic material-dispersed resin carrier has a magnetic anisotropy where magnetic fields of the magnetic particles are orientated in a same direction, and

wherein the anisotropic magnetic material-dispersed resin carrier has a saturation magnetization of 16 emu/g to 30 emu/g, a coercive force of 15 kA/m to 40 kA/m, and a number average particle diameter of 15 μm or more but less than 100 μm.

13. The developing device according to claim 12 , wherein the magnetic particles comprise a rare earth magnetic powder.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 31, 2012
From: SUZUKI, KAZUMI; YOSHINO, MASAKI; KUROSU, HISAO; MORITA, TATSUYA; KINO, TOMOKO; SAKASHITA, SHINGO
To: RICOH COMPANY, LTD.
Reel/Frame 027629/0875 →
Priority Claims (1)
JP 2011-023138 · Feb 4, 2011 · national
Continuity (1)
Related Publication 20120202147A1 · Aug 9, 2012