Electric motor
View Patent ↗The present invention relates to an electric commutator motor ( 1 ) that comprises a stator ( 2 ) and a rotor core ( 3 ), wherein the magnetic flux transmittance between the rotor ( 3 )-stator ( 2 ) is improved and the noise level is reduced by securing a ferromagnetic rotor sleeve ( 5 ) on the outer circumference press-fittingly. The sleeve is made of a ring shaped ferromagnetic laminations.
1. An electric motor ( 1 ) that comprises a stator ( 2 ) that creates a magnetic field and formed of ferromagnetic laminations (L 1 ) stacked on top of each other, and a rotor core ( 3 ) disposed inside the stator ( 2 ) and formed of ferromagnetic laminations (L 2 ) stacked on top of each other, having more than one winding slot ( 4 ) arranged along the circumference thereof, wherein the windings are placed, and characterized by a rotor sleeve ( 5 ) secured press-fittingly on the cylindrical outer circumference of the rotor core ( 3 ), covering the winding slots ( 4 ) and the windings, formed of ring shaped ferromagnetic laminations (L 3 ) stacked together on top of each other without discontinuity.
2. An electric motor ( 1 ) as in claim 1 , characterized by the rotor sleeve ( 5 ) with inner diameter (r) sized to be approximately same as the outer diameter of the rotor core ( 3 ) and the outer diameter (R) being smaller than inner diameter of the stator ( 2 ) such that an air gap (G) remains between itself and the stator ( 2 ).
3. An electric motor ( 1 ) as in claim 1 , wherein each rotor sleeve lamination (L 3 ) further comprises more than one locking protrusion ( 6 ), so that the laminations (L 3 ) are locked to each other during a stamping operation forming a stacked structure.
4. An electric motor ( 1 ) as in claim 1 , characterized by the rotor sleeve ( 5 ) comprising balancing grooves (B) opened on the outer circumference after the winding processes of the winding slots ( 4 ) and securing the rotor sleeve ( 5 ) on the rotor core ( 3 ) are performed.
5. An electric motor ( 1 ) as in claim 4 , characterized by the rotor sleeve ( 5 ) having a wall thickness ((R−r)/2) that is greater than the maximum depth of the balancing groove (B).
6. An electric motor ( 1 ) as in claim 2 , wherein each rotor sleeve lamination (L 3 ) further comprises more than one locking protrusion ( 6 ), so that the laminations (L 3 ) are locked to each other during a stamping operation forming a stacked structure.
7. An electric motor ( 1 ) as in claim 6 , characterized by the rotor sleeve ( 5 ) comprising balancing grooves (B) opened on the outer circumference after the winding processes of the winding slots ( 4 ) and securing the rotor sleeve ( 5 ) on the rotor core ( 3 ) are performed.
8. An electric motor ( 1 ) as in claim 2 , characterized by the rotor sleeve ( 5 ) comprising balancing grooves (B) opened on the outer circumference after the winding processes of the winding slots ( 4 ) and securing the rotor sleeve ( 5 ) on the rotor core ( 3 ) are performed.
9. An electric motor ( 1 ) that comprises a stator ( 2 ) that creates a magnetic field and formed of ferromagnetic laminations (L 1 ) stacked on top of each other, and a rotor core ( 3 ) disposed inside the stator ( 2 ) and formed of ferromagnetic laminations (L 2 ) stacked on top of each other, having more than one winding slot ( 4 ) arranged along the circumference thereof, wherein the windings are placed, and characterized by a rotor sleeve ( 5 ) having an outer circumference secured press-fittingly on the cylindrical outer circumference of the rotor core ( 3 ), covering the winding slots ( 4 ) and the windings, formed of ring shaped ferromagnetic laminations (L 3 ) stacked on top of each other wherein there is no tubular discontinuity on the rotor sleeve ( 5 ).
10. An electric motor ( 1 ) as in claim 9 , characterized by the rotor sleeve ( 5 ) with inner diameter (r) sized to be approximately same as the outer diameter of the rotor core ( 3 ) and the outer diameter (R) being smaller than inner diameter of the stator ( 2 ) such that an air gap (G) remains between itself and the stator ( 2 ).
11. An electric motor ( 1 ) as in claim 9 , wherein each rotor sleeve lamination (L 3 ) further comprises more than one locking protrusion ( 6 ), so that the laminations (L 3 ) are locked to each other during a stamping operation forming a stacked structure.
12. An electric motor ( 1 ) as in claim 9 , characterized by the rotor sleeve ( 5 ) comprising balancing grooves (B) opened on the outer circumference on any designated region of the rotor sleeve after the winding processes of the winding slots ( 4 ) and securing the rotor sleeve ( 5 ) on the rotor core ( 3 ) are performed.
13. An electric motor ( 1 ) as in claim 12 , characterized by the rotor sleeve ( 5 ) having a wall thickness ((R−r)/2) that is greater than the maximum depth of the balancing groove (B).
14. An electric motor ( 1 ) as in claim 10 , wherein each rotor sleeve lamination (L 3 ) further comprises more than one locking protrusion ( 6 ), so that the laminations (L 3 ) are locked to each other during a stamping operation forming a stacked structure.
15. An electric motor ( 1 ) as in claim 14 , characterized by the rotor sleeve ( 5 ) comprising balancing grooves (B) opened on the outer circumference on any designated region of the rotor sleeve after the winding processes of the winding slots ( 4 ) and securing the rotor sleeve ( 5 ) on the rotor core ( 3 ) are performed.
16. An electric motor ( 1 ) as in claim 10 , characterized by the rotor sleeve ( 5 ) comprising balancing grooves (B) opened on the outer circumference on any designated region of the rotor sleeve after the winding processes of the winding slots ( 4 ) and securing the rotor sleeve ( 5 ) on the rotor core ( 3 ) are performed.
17. An electric motor ( 1 ) that comprises a stator ( 2 ) that creates a magnetic field and formed of ferromagnetic laminations (L 1 ) stacked on top of each other, and a rotor core ( 3 ) disposed inside the stator ( 2 ) and formed of ferromagnetic laminations (L 2 ) stacked on top of each other, having more than one winding slot ( 4 ) arranged along the circumference thereof, wherein the windings are placed, and characterized by a rotor sleeve ( 5 ) having an outer circumference secured press-fittingly on the cylindrical outer circumference of the rotor core ( 3 ), covering the winding slots ( 4 ) and the windings, formed of ring shaped ferromagnetic laminations (L 3 ) stacked on top of each other without discontinuity between the ring shaped ferromagnetic laminations (L 3 ) and wherein the stator ferromagnetic laminations (L 1 ), the rotor core ferromagnetic laminations (L 2 ), and the rotor sleeve ferromagnetic laminations (L 3 ) are stamped from the same steel sheet.