Construction insulating panel
View Patent ↗A construction insulating panel includes a main body formed of a first polymer, and a mounting structure formed of a second polymer. The mounting structure is at least partially disposed within the main body and has cross members adapted to fasten mounting structure and thereby the insulating panel to a building structure under compressive loading to reduce formation of cold bridges through the insulation panel when an exterior finish material is fastened to the insulating panel.
1. A construction insulating panel comprising:
a main body formed of a first polymer having an exterior surface and an interior surface forming the opposite major surfaces of an insulating panel; and
a mounting structure formed of a second polymer having a higher tensile strength and rigidity than the first polymer, the mounting structure comprised of at least one interior support member positioned adjacent the interior surface of the main body, at least one exterior support member positioned adjacent the exterior surface of the main body and a plurality of spaced apart cross members extending between the interior support member and the exterior support member each having at least a virtual passage configured to receive first fasteners to fasten the mounting structure to a building structure wherein the first fasteners are recessed below the outer surface of the main body under compressive loading to inhibit cold bridging, the mounting structure at least partially disposed within the main body and forming with the main body an insulating panel to be fastened to the building structure under such compressive loading and to support an exterior finishing material fastened at the exterior surface of the main body to the mounting structure of the insulating panel.
2. The construction insulating panel as claimed in claim 1 where the mounting structure has webbing between cross members so the mounting structure forms a truss member disposed within the main body.
3. The construction insulating panel as claimed in claim 1 where the cross members are shaped to cause the mounting structure to resist compressive loading and support the insulating panel when the mounting structure is fastened to a building structure.
4. The construction insulating panel as claimed in claim 1 where the cross members and the at least one virtual passage therein are shaped to cause the mounting structure to resist compressive loading and support the insulating panel when the mounting structure is fastened to a building structure.
5. The construction insulating panel as claimed in claim 1 where the cross members and the at least one virtual passage therein are shaped to cause the mounting structure to resist compressive loading and support the insulating panel when the mounting structure is fastened by first fasteners to a building structure with exterior portions of the first fastener generally flush with or recessed from the exterior surface of the main body.
6. The construction insulating panel as claimed in claim 1 where said passages in the cross members are all virtual passages.
7. The construction insulating panel as claimed in claim 1 where said passages in the cross members are actual preformed passages.
8. The construction insulating panel as claimed in claim 1 where there mounting structure has a plurality of interior support members and a plurality of exterior support members.
9. The construction insulating panel as claimed in claim 1 where the exterior support member is configured to receive second fasteners supporting an exterior building material.
10. The construction insulating panel as claimed in claim 1 where alignment markings are disposed on an exterior surface of the insulating panel to indicate the location of the cross members.
11. The construction insulating panel as claimed in claim 2 where alignment markings are disposed on an exterior surface of the insulating panel to indicate the location of the cross members.
12. The construction insulating panel as claimed in claim 3 where alignment markings are disposed on an exterior surface of the insulating panel to indicate the location of the cross members.
13. The construction insulating panel as claimed in claim 4 where the alignment markings are disposed on an exterior surface of the insulating panel to indicate the location of the mounting structure.
14. The construction insulating panel as claimed in claim 5 where alignment markings are disposed on exterior surface of the insulating panel to indicate the location of the mounting structure.
15. The construction insulating panel as claimed in claim 6 where alignment markings are disposed on exterior surface of the insulating panel to indicate the location of the mounting structure.
16. The construction insulating panel as claimed in claim 1 where the second polymer is a thermoplastic.
17. The construction insulating panel as claimed in claim 16 where the thermoplastic is polypropylene.
18. The construction insulating panel as claimed in claim 1 where the main body includes a UV-absorbing additive.
19. The construction insulating panel as claimed in claim 1 where the main body include UV-coating on the exterior surface.
20. The construction insulating panel as claimed in claim 1 where the main body includes an antioxidant additive.
21. The construction insulating panel as claimed in claim 1 where the main body includes an antioxidant coating on the exterior surface.
22. The construction insulating panel as claimed in claim 1 where at least some of the edge portions of the insulation panel are configured to overlap with adjacent panels on a building structure.
23. The construction insulating panel as claimed in claim 1 where rounded edges are provided along the lateral edge portions of the insulation panel configured to permit adjacent insulating panels to nest with each other.
24. The construction insulating panel as claimed in claim 1 further comprising a film provided over a portion of at least one of the exterior surface and the interior surface of the main body to improve durability of the insulating panel.