IP Library › Granted Patent US 8,642,417
Granted Patent B2
US 8,642,417 · App. 13/920,703 · Granted Feb 4, 2014

Method of manufacturing strained source/drain structures

Inventors: Chun-Fai Cheng (Tin Shui Wai, HK); Li-Ping Huang (Taipei, TW); Ka-Hing Fung (Hsinchu, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
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Quick Facts
Patent No.
US 8,642,417
App. No.
13/920,703
Granted
Feb 4, 2014
Kind
B2
Abstract

A method includes forming a gate structure over a semiconductor substrate. The gate structure defines a channel region in the semiconductor substrate. Trenches are formed in the semiconductor substrate, and the trenches are interposed by the channel region. A first semiconductor layer is epitaxially grown in the trenches, and the first semiconductor layer has a first dopant with a first dopant concentration. A second semiconductor layer is epitaxially grown over the first semiconductor layer, and the second semiconductor layer has a second dopant with a second dopant concentration. The second dopant has an electrical carrier type opposite to an electrical carrier type of the first dopant.

Claims (32)

1. A method comprising:

forming a gate structure over a semiconductor substrate, the gate structure defining a channel region in the semiconductor substrate;

forming trenches in the semiconductor substrate, interposed by the channel region;

epitaxially growing a first semiconductor layer in the trenches, the first semiconductor layer having a first dopant with a first dopant concentration; and

epitaxially growing a second semiconductor layer over the first semiconductor layer, the second semiconductor layer having a second dopant with a second dopant concentration, wherein the second dopant has an electrical carrier type opposite to an electrical carrier type of the first dopant.

2. The method of claim 1 , further comprising:

forming spacers adjoining opposite sidewalls of the gate structure.

3. The method of claim 1 , wherein the first dopant concentration ranges from about 1E18 atoms/cm 3 to about 5E19 atoms/cm 3 .

4. The method of claim 1 , wherein the second dopant concentration ranges from about 5E19 atoms/cm 3 to about 5E21 atoms/cm 3 .

5. The method of claim 1 , wherein the epitaxially growing the first semiconductor layer is performed by epitaxially growing SiGe, and the first dopant is phosphorous or arsenic.

6. The method of claim 1 , wherein the epitaxially growing the second semiconductor layer is performed by epitaxially growing SiGe, and the second dopant is boron or BF 2 .

7. The method of claim 1 , wherein the epitaxially growing the first semiconductor layer is performed by epitaxially growing Si or SiC, and the first dopant is boron or BF 2 .

8. The method of claim 1 , wherein the epitaxially growing the second semiconductor layer is performed by epitaxially growing Si or SiC, and the second dopant is phosphorous or arsenic.

9. The method of claim 1 , wherein the second dopant concentration is set to be higher than the first dopant concentration.

10. A method comprising:

forming a trench in a semiconductor substrate, the trench being adjacent to a channel region;

forming a first structure in the trench, the first structure being in contact with a bottom surface and sidewalls of the trench, and the first structure having a first dopant with a first dopant concentration; and

forming a second structure over the first structure and at least partially in the trench, the second structure having a second dopant with a second dopant concentration, and the second dopant having an electrical carrier type opposite to an electrical carrier type of the first dopant.

11. The method of claim 10 , wherein the first dopant concentration ranges from about 1E18 atoms/cm 3 to about 5E19 atoms/cm 3 .

12. The method of claim 10 , wherein the second dopant concentration ranges from about 5E19 atoms/cm 3 to about 5E21 atoms/cm 3 .

13. The method of claim 10 , wherein the forming the first structure is performed by epitaxially growing SiGe, and the first dopant is phosphorous or arsenic.

14. The method of claim 10 , wherein the forming the second structure is performed by epitaxially growing SiGe, and the second dopant is boron or BF 2 .

15. The method of claim 10 , wherein the forming the first structure is performed by epitaxially growing Si or SiC, and the first dopant is boron or BF 2 .

16. The method of claim 10 , wherein the forming the second structure is performed by epitaxially growing Si or SiC, and the second dopant is phosphorous or arsenic.

17. The method of claim 10 , wherein the second dopant concentration is set to be higher than the first dopant concentration.

18. A method comprising:

forming a gate structure over a substrate, the gate structure defining a channel region in the substrate;

forming two trenches in the substrate, the two trenches being interposed by the channel region, and sidewalls and the bottom portions of the two trenches being along one or more {111} facets of the substrate;

epitaxially growing a first structure in the trenches, the first structure extending along the sidewalls and bottom portions of the two trenches, and the first structure having a first dopant with a first dopant concentration; and

epitaxially growing a second structure over the first structure, the second structure having a second dopant with a second dopant concentration, the second dopant having an electrical carrier type opposite to an electrical carrier type of the first dopant.

19. The method of claim 18 , wherein the first dopant concentration ranges from about 1E18 atoms/cm 3 to about 5E19 atoms/cm 3 .

20. The method of claim 18 , wherein the second dopant concentration ranges from about 5E19 atoms/cm 3 to about 5E21 atoms/cm 3 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2013
From: CHENG, CHUN-FAI; HUANG, LI-PING; FUNG, KA-HING
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 030636/0519 →
Continuity (2)
Division 13161031 · Jun 15, 2011
Related Publication 20130280875A1 · Oct 24, 2013