Electrical submersible pump
An electrical submersible pump can include a housing with a head and a base; a shaft arranged for rotation within the housing; an impeller stack that includes ceramic impellers mounted along the shaft; a diffuser stack that includes diffusers disposed within the housing; and a spring sleeve that includes axially spaced and overlapping tangential slots, the spring sleeve mounted along the shaft to apply a compressive force between the shaft and the impeller stack. Various other devices, systems, methods, etc., are also disclosed.
1. An electrical submersible pump comprising:
a housing with a head and a base;
a shaft arranged for rotation within the housing;
an impeller stack that comprises ceramic impellers mounted along the shaft;
a diffuser stack that comprises diffusers disposed within the housing;
a spring sleeve that comprises axially spaced and overlapping tangential slots, the spring sleeve mounted along the shaft to apply a compressive force between the shaft and the impeller stack; and
impeller spacers wherein each of the impeller spacers comprises a protrusion and wherein each of the ceramic impellers comprises a slot for forming a protrusion and slot connection.
2. The electrical submersible pump of claim 1 , wherein the compressive force is sufficient to avoid formation of axial gaps in the impeller stack.
3. The electrical submersible pump of claim 1 , wherein the compressive force is sufficient to avoid formation of axial gaps in the impeller stack due to a difference in thermal expansion coefficients of the ceramic impellers and the shaft.
4. The electrical submersible pump of claim 1 , wherein the shaft comprises metal.
5. The electrical submersible pump of claim 1 , wherein the impeller spacers comprise metal.
6. The electrical submersible pump of claim 1 comprising diffuser spacers.
7. The electrical submersible pump of claim 6 , wherein the diffuser spacers comprise metal.
8. The electrical submersible pump of claim 6 , wherein each of the diffuser spacers comprises a region of reduced thickness to facilitate bending thereof.
9. The electrical submersible pump of claim 6 , wherein each of the diffuser spacers comprises circumferential slots formed therein to facilitate bending thereof.
10. The electrical submersible pump of claim 1 comprising a diffuser stack spring sleeve mounted in the housing to apply a compressive force between the housing and the diffuser stack.
11. The electrical submersible pump of claim 10 , wherein the compressive force of the diffuser stack spring sleeve is sufficient to avoid formation of axial gaps in the diffuser stack.
12. The electrical submersible pump of claim 10 , wherein the diffusers comprise ceramic diffusers and the compressive force of the diffuser stack spring sleeve is sufficient to avoid formation of axial gaps in the diffuser stack due to a difference in thermal expansion coefficients of the ceramic diffusers and the housing.
13. The electrical submersible pump of claim 10 , wherein the diffuser stack spring sleeve is placed between the diffuser stack and the head of the housing.
14. The electrical submersible pump of claim 1 , wherein each of the diffusers comprises a circumferential groove formed in an outer surface thereof, and a resilient ring disposed in the groove and positioned against an inner wall of the housing.
15. The electrical submersible pump of claim 1 , comprising a torque transmission mechanism disposed between the shaft and each of the impeller spacers for transmitting torque from the shaft to each of the impeller spacers.
16. The electrical submersible pump of claim 15 , wherein the torque transmission mechanism comprises a key disposed between the shaft and each of the impeller spacers.
17. An electrical submersible pump comprising:
a housing with a head and a base;
a shaft arranged for rotation within the housing;
an impeller stack that comprises ceramic impellers mounted along the shaft;
a diffuser stack that comprises diffusers disposed within the housing;
diffuser spacers wherein each of the diffuser spacers comprises a middle area neck of reduced wall thickness to facilitate bending thereof; and
a spring sleeve that comprises axially spaced and overlapping tangential slots, the spring sleeve mounted in the housing to apply a compressive force between the housing and the diffuser stack or a spring sleeve that comprises axially spaced and overlapping tangential slots, the spring sleeve mounted along the shaft to apply a compressive force between the shaft and the impeller stack.
18. The electrical submersible pump of claim 17 , wherein the compressive force is sufficient to avoid formation of axial gaps between the diffuser spacers and the diffusers.
19. An electrical submersible pump comprising:
a housing with a head and a base;
a shaft arranged for rotation within the housing;
an impeller stack that comprises ceramic impellers mounted along the shaft;
a diffuser stack that comprises diffusers disposed within the housing;
diffuser spacers wherein each of the diffuser spacers comprises circumferential slots formed therein to facilitate bending thereof; and
a spring sleeve that comprises axially spaced and overlapping tangential slots, the spring sleeve mounted along the shaft to apply a compressive force between the shaft and the impeller stack.