Clamp and repair tool
A system for repairing a pipe including a tool, a programmable logic controller and a patch. The tool includes a clamp base having an opening, a first jaw coupled to the clamp base with a first linkage, a second jaw coupled to the clamp base with a second linkage, an operating mechanism carried by the clamp base and operably coupled to the first and second jaws via one or more adjusting links and a junction box carried by the clamp base and operably connected to the controller, wherein the one or more adjusting links are coupled at a first end to either or both of the first and second jaws and at a second end to the operating mechanism, and wherein the first and second jaws are adapted to move, under force of the adjusting links. Methods of repairing pipes are disclosed.
1. A tool comprising:
a clamp base having an opening;
a first jaw coupled to the clamp base with a first linkage, the first jaw comprising a first generally semi-cylindrical portion having a first curvilinear support surface, the first curvilinear support surface extending between a top end and a bottom end and shaped to complement a selected generally tubular workpiece;
a second jaw coupled to the clamp base with a second linkage, the second jaw comprising a second generally semi-cylindrical portion having a second curvilinear support surface, the second curvilinear support surface extending between a top end and a bottom end and shaped to complement a selected generally tubular workpiece;
an operating mechanism carried by the clamp base and operably coupled to the first and second jaws via one or more adjusting links;
a programmable logic controller; and
a junction box carried by the clamp base and operably connected to the controller;
wherein the one or more adjusting links are coupled at a first end to either or both of the first and second jaws and at a second end to the operating mechanism; and
wherein the first and second jaws are adapted to move, under force of the adjusting links, within the opening between an open position in which the bottom ends of the first and second jaws are spaced apart to a closed position in which said bottom ends are abutting.
2. The tool of claim 1 , wherein:
the first jaw further comprises a first inner layer overlapping at least a portion of the first curvilinear support surface and defines a first workpiece contacting surface; and
the second jaw further comprises a second inner layer overlapping at least a portion of the second curvilinear surface and defines a second workpiece contacting surface.
3. The tool of claim 2 , wherein the first inner layer and the second inner layer comprise an insulating material.
4. The tool of claim 3 , wherein the insulating material comprises nylon.
5. The tool of claim 2 , further comprising a first removable diameter insert and a second removable insert, said first removable insert overlapping at least a portion of the first workpiece contacting surface and the second removable insert overlapping at least a portion of the second workpiece contacting surface.
6. The tool of claim 1 , further comprising a handle coupled to the operating mechanism, wherein the adjusting links are extendable from and retractable into the clamp assembly via movement of said handle.
7. The tool of claim 1 , wherein the clamp base is generally U-shaped, and the first and second jaws are disposed proximate to an open end of the U-shaped base.
8. The tool of claim 1 , wherein the bottom end of the first jaw comprises a stepped profile that meshes with a stepped profile of the second jaw such that at least a portion of the first and second jaws overlap.
9. The tool of claim 1 , wherein the one or more adjusting links are coupled on their first ends to an outer surface of the first jaw or the second jaw.
10. The tool of claim 2 , wherein the first and second jaws are movable within the opening such that, collectively, the first and second workpiece contacting surfaces contact a generally cylindrical workpiece substantially completely around the outer diameter of the cylindrical workpiece.
11. The tool of claim 2 , further comprising a patch to be applied to the selected workpiece, the patch carried by either or both of the first and second jaws.
12. The tool of claim 11 , wherein the patch is operably connected to the junction box by a coupling device.
13. The tool of claim 12 , wherein the coupling device comprises one or more electrical leads, and wherein the patch further comprises a heating element embedded therein, the heating element coupled to the one or more electrical leads.
14. A system comprising:
a tool comprising:
a clamp base having an opening;
a first jaw coupled to the clamp base defining a first workpiece contacting surface;
a second jaw coupled to the clamp base defining a second workpiece contacting surface; and
a junction box carried by the clamp base;
a programmable logic controller operably connected to the junction box; and
a patch to be applied to a workpiece, operably coupled to the junction box.
15. The system of claim 14 , further comprising at least one insert for use with the tool.
16. The system of claim 15 , wherein a first insert overlaps at least a portion of the first workpiece contacting surface and a second insert overlaps at least a portion of the second workpiece contacting surface.
17. The system of claim 14 , wherein the at least one insert comprises nylon.
18. The system of claim 15 , wherein the at least one insert is removable.
19. The system of claim 15 , wherein the patch is contacted by an inner surface of the at least one insert.
20. The system of claim 14 , wherein the patch is operably connected to the junction box by a coupling device.
21. The system of claim 20 , wherein the coupling device comprises one or more electrical leads, and wherein the patch further comprises a heating element embedded therein, the heating element coupled to the one or more electrical leads.
22. A method of repairing a pipe comprising the steps of:
providing a tool comprising jaws and a handle and operating the handle to move the jaws;
coupling a programmable logic controller to the tool;
providing a patch and adding solvent to the patch;
placing the patch in the jaws;
coupling the patch to the tool;
placing the tool carrying the patch on the pipe;
closing the jaws on the pipe by operating the handle;
starting a program on the programmable logic controller and allowing the program to run to an end, wherein the patch is attached to the pipe;
opening the jaws by operating the handle;
uncoupling the patch from the tool.
23. The method of claim 22 , wherein the steps of the program comprise:
controlling the temperature of the patch rising over time;
controlling the temperature of the patch for a dwell time; and
controlling the temperature of the patch decreasing over time.
24. The method of claim 23 , further comprising the step of displaying to an operator status output of the steps of the program via the programmable logic controller.
25. The method of claim 22 , further comprising the step of transmitting data from sensors to an operator via the programmable logic controller.
26. The method of claim 22 , further comprising the step of adding at least one insert to the jaws.