Wall panel attachment system
View Patent ↗A panel hanger for flush mounting a wall panel to drywall. The panel hanger includes a cylindrical mounting body adapted for being inserted into a drywall sheet. A control member is rotatably carried by the mounting body. A clamp arm is rotatably carried by the control member. Rotation of the control member draws the clamp arm toward the mounting body and rotates the clamp arm to extend beyond a diameter of the mounting body for engaging the drywall sheet to secure the mounting body to the drywall. A hanger slot is disposed within the mounting body for receiving a hanger member carrying a drywall sheet.
1. A panel hanger for flush mounting a wall panel to drywall, said panel hanger comprising:
a cylindrical mounting body adapted for being inserted into a complementary opening in the drywall;
a flat front surface disposed at a first distal end of said mounting body and including a flange extending beyond a diameter of said mounting body, wherein said flange engages an exterior surface of the drywall so that said front surface is disposed generally flush with said exterior surface of the drywall when mounted;
a control channel extending through said mounting body along a longitudinal axis from said front surface at said first distal end to a rear surface at an opposite second distal end of said mounting body;
a control member rotatably carried in said control channel and extending outward from said rear surface;
a clamp arm rotatably carried by said control member adjacent said rear surface, wherein rotation of said control member draws said clamp arm toward said rear surface and rotates said clamp arm from a storage position carried within the diameter of said mounting body to a clamping position extending beyond the diameter of said mounting body so that said clamp arm engages said drywall as said clamp arm is directed toward said rear surface;
a hanger slot disposed in said front surface for receiving a hanger member carrying the wall panel; and,
a generally U-shaped slot flange disposed within a portion of said hanger slot and defining a narrowed hanger channel receiving and securing said hanger member in said hanger slot.
2. The panel hanger of claim 1 including a stop member carried by said rear surface being operatively associated with said clamp arm to resist further rotation of said clamp arm after rotating to said clamping positions.
3. The panel hanger of claim 1 including a series of ridges extending circumferentially around said mounting body for engaging the drywall when inserted into said complementary opening.
4. The panel hanger of claim 1 including a plurality of stabilizing fins projecting from said mounting body for engaging the drywall to resist rotation of said mounting body in said complementary opening.
5. The panel hanger of claim 1 wherein said control member is a screw.
6. The panel hanger of claim 1 wherein said control channel includes a tapered receiving section extending from said front surface into said mounting body and accommodating a head portion of said control member in a recessed arrangement with said front surface so that said head portion does not extend beyond said front surface to maintain said flush arrangement with said exterior surface of the drywall.
7. The panel hanger of claim 1 wherein said slot flange is recessed from said front surface defining a flange recess area in a portion of said hanger slot.
8. The panel hanger of claim 7 wherein said hanger member includes a head portion laterally spaced from a support collar along a shaft, wherein said hanger member is carried in said narrowed hanger channel with said slot flange disposed between said head portion and said support collar, and said support collar is disposed in said flange recess area so that only said shaft of said hanger member extends beyond said front surface.
9. The panel hanger of claim 8 wherein said hanger member is laterally movable between side walls of said slot flange when disposed within said narrowed hanger channel to provide play during installation and accommodate panel expansion.
10. A panel hanger for flush mounting a wall panel to drywall, said panel hanger comprising:
a cylindrical mounting body;
a control member rotatably carried by said mounting body;
a clamp arm rotatably carried by said control member, wherein rotation of said control member draws said clamp arm toward said mounting body and rotates said clamp arm to extend beyond a diameter of said mounting body;
a hanger slot disposed within said mounting body; and,
a slot flange disposed within a portion of said hanger slot defining a narrowed hanger channel receiving and securing a hanger member in said hanger slot.
11. The panel hanger of claim 10 including a series of ridges extending circumferentially around said mounting body for engaging the drywall.
12. The panel hanger of claim 10 including a plurality of stabilizing fins projecting from said mounting body to resist rotation of said mounting body in the drywall.
13. The panel hanger of claim 10 wherein said control channel includes a tapered receiving section accommodating a head portion of said control member in a completely recessed arrangement within said mounting body.
14. The panel hanger of claim 10 wherein said slot flange is generally U-shaped.
15. The panel hanger of claim 14 wherein said hanger member is laterally movable between side walls of said slot flange when disposed within said narrowed hanger channel to provide play during installation and accommodate panel expansion.
16. The panel hanger of claim 10 wherein said slot flange is recessed to define a flange recess area in a portion of said hanger slot.
17. The panel hanger of claim 10 including a stop member carried by said mounting body being operatively associated with said clamp arm to resist rotation of said clamp arm beyond a defined point.