Braided peelable sheath
View Patent ↗The present invention is a splitable/peelable reinforced flexible tubular body ( 10 ) for a catheter or sheath ( 12 ). The body ( 10 ) comprises a proximal end ( 14 ), a distal end ( 16 ), a wall structure ( 18 ), and a lumen ( 20 ) defined by the wall structure ( 18 ). The wall structure ( 18 ) extends between the ends and includes a reinforcement layer ( 22 ) within the wall structure ( 18 ) and a separation line ( 26 ) extending longitudinally along the wall structure ( 18 ). The separation line ( 26 ) is adapted to facilitate the splitting/peeling of the wall structure ( 18 ) to allow a medical device such as a pacemaker lead to be removed from within the tubular body ( 10 ).
1. A splittable reinforced flexible tubular body for a catheter or sheath, the body comprising:
a proximal end;
a distal end;
a wall structure extending between said ends and including a reinforcement layer within said wall structure and a separation line extending longitudinally along the wall structure and adapted to facilitate the splitting of the wall structure; and
a lumen defined by said wall structure,
wherein the reinforcement layer is formed without introducing discontinuities thereto and extends substantially from the proximal end of the body to the distal end of the body.
2. The body of claim 1 , wherein the reinforcement layer is a mesh or braid layer.
3. The body of claim 1 , wherein the separation line is a strip of a first polymer material that is different from a second polymer material utilized to form the rest of the wall structure.
4. The body of claim 3 , wherein a bond interface between the first and second polymer materials creates a stress concentration that facilitates the splitting of the wall structure.
5. The body of claim 3 , wherein the first polymer material is more radiopaque than the second polymer material.
6. The body of claim 5 , wherein the first polymer material is a polymer loaded with biocompatible radiopaque filler of pure metal or metallic compound with at least one atomic number of from about 22 to about 83.
7. The body of claim 5 , wherein the first polymer material is a polymer loaded with tungsten.
8. The body of claim 3 , wherein the separation line is formed by severing the wall structure to form a longitudinally extending gap, inserting the strip of first polymer material into the gap, and causing the first polymer material to bond to the second polymer material.
9. The body of claim 3 , wherein the reinforcement layer is pre-stressed or pre-treated without being severed to fail along a longitudinal path that aligns with the separation line.
10. The body of claim 1 , wherein the separation line is defined by a peel groove longitudinally extending along the wall structure.
11. The body of claim 10 , wherein the separation line is formed by severing the wall structure to form a longitudinally extending gap, aligning said gap with a peel groove forming feature on a mandrel, and heating the wall structure to cause the wall structure to rejoin at the gap while forming a peel groove.
12. The body of claim 10 , wherein the reinforcement layer is pre-stressed or pre-treated without being severed to fail along a longitudinal path that aligns with the separation line.