Bipolar ionization tube
A bipolar ionization tube includes a cylindrical glass tube having an open end and closed end. A cathode is positioned within and is circumscribed by an interior surface wall of the glass tube. An anode circumscribes an exterior surface of the glass tube, where the anode is adapted for electrical connectivity with a first conducting terminal of a power supply. An electrically insulated end cap has a groove for receiving the open end of the glass tube, and the end cap is secured to the glass tube with at least one sealant. An elongated conducting terminal having a first portion extends through the end cap and is adapted for electrical connectivity with a second conducting terminal of the power supply. A second portion of the conducting terminal extends into the glass tube and is configured for electrical connectivity with the cathode.
1. A bipolar ionization tube, comprising:
a cylindrical glass tube that is formed with an open end and closed end, the open end being annealed to form a rounded or beveled peripheral edge;
a wire mesh cathode positioned within and being circumscribed by an interior surface wall of said glass tube;
an anode circumscribing an exterior surface of said glass tube, said configured for electrical connectivity with a first conducting terminal of a power supply;
an electrically insulated rigid end cap having a circumferential groove for receiving the open end of said glass tube, said end cap being secured to said glass tube with at least one liquid sealant; and
an elongated conducting terminal having a first portion extending through said end cap and configured for electrical connectivity with a second conducting terminal of said power supply, and a second portion extending into said glass tube and configured for electrical connectivity with said cathode.
2. The ionization tube of claim 1 , wherein said cathode is cylindrically shaped and fabricated from stretch aluminum metal.
3. The ionization tube of claim 1 , wherein said anode is cylindrically shaped and fabricated from stainless steel.
4. The ionization tube of claim 1 , wherein the second portion of said elongated conducting terminal comprises a conductive current distributor member for providing current to said cathode.
5. The ionization tube of claim 4 , wherein said conductive current distributor member includes a plurality of tines for contacting said cathode.
6. The ionization tube of claim 1 , wherein one of said at least one sealant is provided along said circumferential groove and the open end of said glass tube.
7. The ionization tube of claim 6 , wherein said sealant along said circumferential groove and the open end of said glass tube comprises a two-part epoxy sealant applied at the circumferential groove.
8. The ionization tube of claim 1 , wherein one of said at least one sealant is provided along a peripheral edge of said end cap and the exterior surface proximate the open end of said glass tube.
9. The ionization tube of claim 8 , wherein said sealant along said peripheral edge of said end cap and the exterior surface comprises a silicon rubber sealant.
10. The ionization tube of claim 1 , wherein the open end of said glass tube includes a periphery having a rounded edge.
11. The ionization tube of claim 1 , wherein said at least one sealant is flexible to permit expansion and contraction between said glass tube and end cap at temperatures exceeding 140 degrees F.
12. Method of fabricating a bipolar ionization tube, comprising:
providing a cylindrical glass tube that is formed with an open end and closed end, the open end being annealed to form a rounded or beveled peripheral edge;
providing an electrically insulated rigid end cap having a circumferential groove sized to receive a peripheral edge of the open end of said glass tube;
providing a conducting terminal having a current distributor and a cathode lead;
inserting a wire mesh cylindrical cathode into said glass tube;
attaching a lower end of said conducting terminal to said end cap;
positioning said glass tube over said conducting terminal and seating the peripheral edge of the open end of said glass tube on the circumferential groove; and
positioning a cylindrical anode over said glass tube; and
wherein said end cap is secured to said glass tube with at least one sealant.
13. The method of claim 12 , wherein said providing a conducting terminal includes the steps of fastening the current distributor to an upper end of the cathode lead.
14. The method of claim 12 , wherein said cylindrical anode is a stainless-steel mesh anode and said cylindrical cathode is a stretch aluminum metal cathode.
15. The method of claim 12 , wherein said attaching a lower end of said conducting terminal to said end cap includes the steps of:
inserting a power input terminal through a bore formed in a bottom portion of said end cap; and
fastening a lower end of said cathode lead to an upper end of said power input terminal.
16. The method of claim 15 , further comprising providing a first sealant in the bore prior to said inserting a power input terminal through the bore formed in a bottom portion of said end cap.
17. The method of claim 12 , further comprising providing a second sealant in the circumferential groove prior to said positioning said glass tube over said conducting terminal and seating the peripheral edge of the open end of said glass tube on the circumferential groove.
18. The method of claim 12 , wherein prior to said positioning a cylindrical anode over said glass tube, the method further comprises the step of providing a third sealant around a joint formed by a peripheral edge of the end cap and an adjacent wall of said glass tube.