Pet chew and manufacturing process
The invention relates to a flexible, non cellular pet chew comprising: a) 51-90 wt % based on the dry solid weight of the mixture of a (thermoplastic) cereal flour, wherein the cereal flour has a protein content below 10 wt. %, b) 5 to 30 wt. %, based on the dry solid weight of the mixture of a plasticizer, and c) 1 to 35 wt. %, based on the dry solid weight of the mixture of a fibrous material.
1. A process for preparing a non cellular pet chew comprising
preparing a mixture of:
51-90 wt % based on the dry solid weight of the mixture of a cereal flour having a protein content below 10 wt. %;
5-30 wt. % based on dry solid weight of the mixture of a plasticizer; and
1 to 35 wt. % based on the dry solid weight of the mixture of a fibrous material consisting of fibers having a length of between 23 and 2000 μm;
converting said mixture into a thermoplastic mass whereby the starch present in the flour is destructurized; and
moulding the thermoplastic mass into the desired pet chew.
2. A process according to claim 1 , wherein the cereal flour is rye flour.
3. A process according to claim 1 , wherein the cereal flour is a native cereal flour or a chemically or physically modified cereal flour.
4. A process according to claim 1 , wherein the plasticizer is selected from the group of polyols, esters of citric acid and urea.
5. A process according to claim 4 , wherein the plasticizer is glycerol.
6. A process according to claim 1 , wherein the plasticizer is other than water and is present in the mixture in an amount of from 18 to 30 wt. % based on the dry solid weight of the mixture.
7. A process according to claim 1 , wherein the fibrous material is selected from the group of cellulose, hennep, coconut, grass, flax, potato and other natural fibers.
8. A process according to claim 1 , wherein the fibrous material is present in the mixture in an amount of from 1 to 25%, based on the dry solid weight of the mixture.
9. A process according to claim 1 , wherein the fibrous material consists of fibers having a length between 60 and 300 μm.
10. A process according to claim 1 , wherein the mixture comprises water in an amount of from 7 to 35 wt. %, based on the weight of the mixture.
11. A process according to claim 1 , wherein the cereal flour is a cereal flour hydrolysate.
12. A process according to claim 1 , wherein the mixture further comprises one or more additives selected from the group of lecithin, monoglycerides, oils, fats, fatty acids, salts of fatty acids, filler materials, vitamins, colouring agents, aromas and taste enhancers.
13. A process according to claim 1 , wherein the mixture is converted into a thermoplastic mass by extrusion at a temperature of from 95 to 180° C.
14. A process according to claim 13 , wherein the mixture is extruded through a mesh having a pore size of from 1 to 5 mm and cut to produce a granulate material.
15. A process according to claim 1 wherein the moisture content of the thermoplastic mass is conditioned to 5 to 20 wt. %, based on the weight of the thermoplastic mass.
16. A process according to claim 1 , wherein the thermoplastic mass is moulded by injection moulding at a temperature ranging from 80 to 200° C. into a mould of a dog chew.
17. A process according to claim 1 , wherein said mixture is used as a matrix material for holding inclusion bodies, which inclusion bodies are added to said mixture before or after conversion of said mixture into a thermoplastic mass, and wherein said thermoplastic mass comprising said inclusion bodies is moulded into the desired pet chew.
18. A pet chew obtained by a process according to claim 1 .
19. A pet chew comprising a moulded thermoplastic mass comprising:
a) 51-80 wt % of a cereal flour, wherein the cereal flour has a protein content below 10 wt. %;
b) a plasticizer, wherein the plasticizer is present in the mixture in an amount of from 5 to 30 wt. %, based on the dry solid weight of the pet chew, and
c) a fibrous material, wherein the fibrous material is present in the pet chew in an amount of from 1 to 35 wt. %, based on the dry solid weight of the pet chew.
20. A pet chew according to claim 19 , wherein the cereal flour is rye flour.
21. A pet chew according to claim 19 having an E-modulus in the range of 30 to 100 MPa in combination with a tensile strength in the range of 3-6 MPa.
22. A pet chew according to claim 19 further comprising inclusion bodies included in said moulded thermoplastic mass.
23. A pet chew according to claim 19 moulded in the form of a bone, tooth brush, animal, pig's ear, bar, hollow, marrow bone or a natural shape.