Polysulfide-rubber-coated activated carbon (PSR-AC) as a multi-sorbent for mercury and polychlorinated biphenyls (PCBS)
View Patent ↗A toxin immobilization particle and method of fabrication is provided that includes a polysulfide-rubber polymer coated activated carbon particle that provides enhanced toxin adsorption. A porous activated carbon particle have a size range up to 2 mm is used. The polysulfide-rubber polymer coated activated carbon particle includes a polymer-dose range of up to 1.64 grams of sulfur per gram of activated carbon particles, where the toxins can include mercury, PCBs, chlorinated pesticides or polycyclic aromatic hydrocarbons. The method of forming the toxin immobilization particle includes condensing a polymer in a sulfide mixture to form a polysulfide-rubber polymer compound and coating an activated carbon particle with the polysulfide-rubber polymer. The levels of sulfur loading in the toxin immobilization particles are controlled by the polymer dose during the coating process, where the polysulfide polymer coated activated carbon particle provides enhanced toxin adsorption.
1. A toxin immobilization particle, comprising:
a. an activated carbon particle; and
b. a dichloroethane-based polysulfide-rubber, wherein said polysulfide-rubber is disposed as a coating on said activated carbon particle, wherein a sulfur content in a pore of said polysulfide-rubber polymer coated activated carbon particle increases according to a concentration of said polysulfide-rubber polymer coating, wherein said polysulfide-rubber polymer coated activated carbon particle is capable of enhanced toxin adsorption.
2. The toxin immobilization particle of claim 1 , wherein said activated carbon particle is a porous activated carbon particle.
3. The toxin immobilization particle of claim 1 , wherein carbon particles have a size range up to 2 mm.
4. The toxin immobilization particle of claim 1 , wherein said polysulfide-rubber polymer coated activated carbon particle comprises a polymer-dose range of up to 1.64 grams of sulfur per gram of activated carbon particles.
5. The toxin immobilization particle of claim 1 , wherein said toxins are selected from the group consisting of mercury, PCBs, chlorinated pesticides and polycyclic aromatic hydrocarbons.
6. A method of forming a toxin immobilization particle, comprising:
a. condensing a polymer with a sulfide mixture to form a polysulfide-rubber polymer compound; and
b. coating an activated carbon particle with said polysulfide-rubber polymer, wherein said polysulfide polymer coated activated carbon particle provides enhanced toxin adsorption.
7. The method according to claim 6 , wherein said synthesizing said polymer in said sulfide mixture comprises using condensation polymerization between sodium tetrasulfide and 1,2-dichloroethane in water.
8. The method according to claim 6 , wherein said activated carbon particle is a porous activated carbon particle.
9. The method according to claim 6 , wherein said activated carbon particles have a size range up to 2 mm.
10. The method according to claim 6 , wherein said polysulfide-rubber polymer coated activated carbon particle comprises a polymer-dose range of up to 1.64 grams of sulfur per gram of said activated carbon particles.
11. The method according to claim 6 , wherein said coating said activated carbon particle with said polysulfide-rubber polymer comprises:
a. refluxing a polysulfide-rubber polymer in toluene, wherein said polymer is dissolved;
b. cooling said refluxed polysulfide-rubber polymer;
c. adding said activated carbon particle to said cooled refluxed polysulfide-rubber polymer;
d. mixing and refluxing polysulfide-rubber polymer with activated carbon;
e. cooling said mixed and refluxed polysulfide-rubber polymer with activated carbon;
f. mixing activated carbon particle in said cooled refluxed polysulfide polymer, wherein said particle is coated with said cooled refluxed polysulfide polymer; and
g. collecting and drying said coated polysulfide polymer coated activated carbon particle.
12. The method according to claim 6 , wherein levels of sulfur loading in said toxin immobilization particles are controlled by the polymer dose during said coating process.