Method for coating a metal crucible element with a mixture of glass and ceramic
Angular sectors of a cylindrical wall of a crucible for vitrification of waste, built in steel and subject to high temperatures, are coated with a mixture of mainly glass and ceramic, the coating being subject to a heat treatment comprising a step between 650° C. and 850° C. so as to perform surface melting of the mixture filling the open porosity, improving dielectric strength and the cohesion of the coating, but without producing any excessive thermal expansion or oxidation of the substrate which would lead to fast flaking of the coating.
1. A method for coating steel sectors of a vitrification crucible, comprising:
applying a mixture of glass and ceramic by projection via a plasma on the steel of the sectors, and wherein a stainless steel sublayer is applied by projection via a plasma on the substrate before the step of applying the glass and ceramic mixture; and
subjecting the obtained coating to a heat treatment, the mixture having a mass composition of 50% to 70% of glass having a glassy transition temperature below 650° C., and of 30% to 50% of ceramic, and the heat treatment being conducted up to a maximum temperature which is greater than a pour temperature of the mixture, and comprised between 650° C. and 850° C.
2. The method for coating crucible sectors according to claim 1 , characterized in that the heat treatment comprises:
glazing conducted between 750° C. and 850° C. for a duration of at most 15 minutes; and
further comprises annealing conducted at a temperature below the glassy transition temperature of the glass.
3. The method for coating crucible sectors according to claim 2 , characterized in that the glass has a glassy transition temperature below 500° C.
4. The method for coating crucible sector according to claim 2 , characterized in that the heat treatment comprises a single step conducted between 650° C. and 750° C. under an inert atmosphere.
5. The method for coating crucible sectors according to claim 2 , characterized in that the heat treatment step lasts for at least one hour.
6. The method for coating crucible sectors according to claim 2 , characterized in that the annealing step lasts for at least one hour.
7. The method for coating crucible sectors according to claim 1 , characterized in that the mass composition of the mixture is 30% ceramic and 70% glass.
8. The method for coating crucible sectors according to claim 1 , characterized in that the ceramic is selected from alumina, mullite and alumina-rutile.