IP Library Granted Patent US 8,779,011
Granted Patent B2
US 8,779,011 · App. 13/405,027 · Granted Jul 15, 2014

Ultrapure colloidal silica for use in chemical mechanical polishing applications

Inventors: Deepak Mahulikar (Madison, CT); Yuhu Wang (Santa Rosa, CA); Ken A. Delbridge (Chandler, AZ); Gert R. M. Moyaerts (Phoenix, AZ); Saeed H. Mohseni (Sylvania, OH); Nichole R. Koontz (Mesa, AZ); Bin Hu (Chandler, AZ); Liqing Wen (Mesa, AZ)
Assignee: Fujifilm Planar Solutions, LLC
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Quick Facts
Patent No.
US 8,779,011
App. No.
13/405,027
Granted
Jul 15, 2014
Kind
B2
Abstract

A method for producing and using an ultrapure colloidal silica dispersion is disclosed. The ultrapure colloidal silica dispersion has less than 200 ppb of each trace metal impurity disposed therein, excluding potassium and sodium, and less than 2 ppm residual alcohol. The method comprises dissolving a fumed silica in an aqueous solvent comprising an alkali metal hydroxide to produce an alkaline silicate solution, removing the alkali metal via ion exchange to generate a silicic acid solution, adjusting temperature, concentration and pH of said silicic acid solution to values sufficient to initiate nucleation and particle growth, and cooling the silicic acid solution at a rate sufficient to produce the colloidal silica dispersion.

Claims (13)

1. A method for preparing an ultrapure colloidal silica dispersion, comprising the steps of:

dissolving a fumed silica in an aqueous solvent comprising an alkali metal hydroxide to produce an alkaline silicate solution;

removing the alkali metal via ion exchange to generate a silicic acid solution; and

adjusting temperature, concentration and pH of said silicic acid solution to values sufficient to initiate nucleation and particle growth; and

cooling said silicic acid solution at a rate sufficient to produce said colloidal silica dispersion,

wherein said colloidal silica dispersion has less than 200 ppb of each trace metal impurity disposed therein, excluding potassium and sodium, wherein said trace metal is selected from the group consisting of Fe, Al, Li, Rb, Cs, Fr, or any combinations thereof, and

wherein said colloidal silica dispersion has less than 2 ppm residual alcohol.

2. The method of claim 1 , wherein said ultrapure colloidal silica dispersion comprises colloidal silica particles having a mean or aggregate particle size from about 10 to about 200 nm.

3. The method of claim 1 , wherein each said trace metal is present in said dispersion in a range from about 5 to about 200 ppb, excluding potassium and sodium.

4. The method of claim 1 , wherein the pH of said ultrapure colloidal dispersion is between 9 and 11.

5. The method of claim 1 , wherein the pH of said ultrapure colloidal dispersion is between 2 and 4.

6. The method of claim 2 , wherein said colloidal silica particles have a surface area from about 20 m 2 /g to about 300 m 2 /g.

7. The method of claim 2 , wherein said ultrapure colloidal dispersion further comprises a medium for suspending said colloidal silica particles, wherein said medium is selected from the group consisting of water, an organic solvent and a mixture thereof.

Assignments (4)
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL: 048645 FRAME: 0754. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Apr 12, 2019
From: FUJIFILM PLANAR SOLUTIONS, LLC
To: FUJIFILM ELECTRONIC MATERIALS U.S.A., INC.
Reel/Frame 048876/0793 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE'S NAME PREVIOUSLY RECORDED AT REEL: 048571 FRAME: 0129. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Mar 20, 2019
From: FUJIFILM PLANAR SOLUTIONS, LLC
To: FUJIFILM ELECTRONIC MATERIALS U.S.A., INC.
Reel/Frame 048645/0754 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 12, 2019
From: FUJIFILM PLANAR SOLUTIONS, LLC
To: FUJIFILM ELECTRONICS MATERIALS U.S.A.
Reel/Frame 048570/0813 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 8, 2012
From: MAHULIKAR, DEEPAK; WANG, YUHU; DELBRIDGE, KEN A.; MOYAERTS, GERT R.M.; MOHSENI, SAEED H.; KOONTZ, NICHOLE R.; HU, BIN; WEN, LIQING
To: FUJIFILM PLANAR SOLUTIONS, LLC
Reel/Frame 027828/0144 →
Continuity (3)
Continuation 11526132 · Sep 22, 2006
Provisional Application 60720611 · Sep 26, 2005
Related Publication 20120145950A1 · Jun 14, 2012