Lock hopper
The present invention relates to A lock hopper ( 11 ) provided with air-tight hoppers (A 3 , B 3 ) arranged side by side with entrance valves (A 1 , B 1 ) arranged above the air-tight hoppers (A 3 , B 3 ) and exit valves (A 4 , B 4 ) arranged below the air-tight hoppers (A 3 , B 3 ). The lock hopper ( 11 ) performs control which alternately repeats the following states: a state in which granular substances in an upper system are placed in one of the hoppers and gas is supplied into the other hopper to discharge granular substances from the inside of the other hopper to a lower system and a state in which the granular substances in the upper system are placed in the other hopper and gas is supplied to said hopper to discharge granular substances from the inside of said hopper to the lower system. Also provided is a method of transferring granular substances in an upper system to a lower system by using above-described lock hopper, wherein gas having a volume corresponding to the volume of at least the granular substances to be discharged to the lower system is supplied to a hopper in a state in which the granular substances are being discharged from the hopper to the lower system.
1. A lock hopper comprising
a lock hopper A having a hopper A 3 formed air-tightly, a granular substance entrance pipe A 2 connected to the top of the hopper A 3 , an entrance valve A 1 interposed in the granular substance entrance pipe A 2 , a granular substance exit pipe A 5 connected to the bottom of the hopper A 3 , an exit valve A 4 interposed in the granular substance exit pipe A 5 , a gas-introducing pipe A 7 connected to the hopper A 3 wherein a volume of gas introduced into the hopper A 3 through the gas-introducing pipe A 7 is 1 to 2 times the volume of the granular substance discharged to a lower system, and a gas-introducing valve A 6 interposed in the gas-introducing pipe A 7 ,
a lock hopper B having a hopper B 3 formed air-tightly, a granular substance entrance pipe B 2 connected to the top of the hopper B 3 , an entrance valve B 1 interposed in the granular substance entrance pipe B 2 , a granular substance exit pipe B 5 connected to the bottom of the hopper B 3 , an exit valve B 4 interposed in the granular substance exit pipe B 5 , a gas-introducing pipe B 7 connected to the hopper B 3 wherein a volume of gas introduced into the hopper B 3 through the gas-introducing pipe B 7 is 1 to 2 times the volume of the granular substance discharged to a lower system, a gas-introducing valve B 6 interposed in the gas-introducing pipe B 7 , a metering feeder P by which the granular substance of the upper system is supplied to the granular substance entrance pipe A 2 and B 2 , and a metering feeder Q by which the granular substance in the hopper A 3 or B 3 is supplied to the lower system, and
a control section C controlling the opening and closing of each of the entrance valves A 1 and B 1 , the exit valves A 4 and B 4 , and the gas-introducing valves A 6 and B 6 ,
in which lock hopper the following state (1) and state (2) are alternated repeatedly by controlling the control section C, whereby the granular substance in the hopper A 3 or B 3 is transferred downward to the metering feeder Q alternately through the granular substance exit pipe A 5 or B 5 , wherein
when the granular substance is received into the lock hopper A from the upper system, the gas in the hopper A 3 flows toward the upper system in exchange for the incoming granular substance and when the granular substance is discharged from the hopper A 3 , the above defined volume of gas is introduced to the hopper A 3 and
when the granular substance is received into the lock hopper B from the upper system, the gas in the hopper B 3 flows toward the upper system in exchange for the incoming granular substance and when the granular substance is discharged from the hopper B 3 , the above defined volume of gas is introduced to the hopper B 3 :
a state (1) in which the inlet valve A 1 is open, the inlet valve B 1 is closed, the exit valve A 4 is closed, the exit valve B 4 is open, the gas-introducing valve A 6 is closed, and the gas-introducing valve B 6 is open, and
a state (2) in which the inlet valve A 1 is dosed, the inlet valve B 1 is open, the exit valve A 4 is open, the exit valve B 4 is closed, the gas-introducing valve A 6 is open, and the gas-introducing valve B 6 is dosed.
2. The lock hopper according to claim 1 , wherein
the hopper A 3 has a level meter A 16 inside and the hopper B 3 has a level meter B 16 inside,
the level meter A 16 detects that the granular substance has been filled to an intended level in the hopper A 3 , and sends the detection signal to the control section C, thereby the state (1) is switched to the state (2), and
the level meter B 16 detects that the granular substance has been filled to an intended level in the hopper B 3 , and sends the detection signal to the control section C, thereby the state (2) is switched to the state (1).
3. The lock hopper according to claim 1 , wherein
the granular substance exit pipe A 5 and the granular substance exit pipe B 5 are combined to form a combined pipe T and the combined pipe T has an exit level meter S, and
the level meter S detects the absence of the granular substance and the detection signal is sent to the control section C, and this is the necessary condition for said switching of one state to the other state.